• 제목/요약/키워드: Complex parts

검색결과 914건 처리시간 0.032초

An approach for machining allowance optimization of complex parts with integrated structure

  • Zhang, Ying;Zhang, Dinghua;Wu, Baohai
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.248-252
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    • 2015
  • Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts.

3D 설계 프로세스 정립을 통한 복잡한 시스템 설계에서의 공용부품 사용 극대화 (Maximizing Use of Common Parts in Complex System Design through Organizing 3D Design Process)

  • 최영운;박강
    • 한국CDE학회논문집
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    • 제12권3호
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    • pp.209-219
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    • 2007
  • Designing a complex system such as an LCD developing system becomes inefficient when many designers are involved and create their own parts even though they can be used repeatedly in other sections. Thus, this paper proposes a new design process that can maximize the number of common parts in complex system design by organizing the 3D design process. The proposed design process consists of 5 stages: analysis of design intention, definition of initial product structure, definition of skeleton model, sharing design intention with all assembles, control of correlation between components. The proposed design process can maximize common parts in design process, which results in shorter lead time, less production cost, and greater economic benefits.

Highly Complex Green Parts in Excellent Quality

  • Nies, Norbert;Peters, Detlef
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.747-749
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    • 2006
  • SMS Meer GmbH, formerly Mannesmann and today part of the SMS Group, has been building powder presses since the early 1950s. The patents developed here in this field have long since documented the pioneering work carried out for the PM industry. The paper focuses on the challenge of reconciling the contradictory demands in the production of highly complex and crack-free PM parts. The process employed with the patented Controlled Punch Adapter (CPA) [1] counters possible cracking reliably and directly at the source. In this way is it possible to develop new and highly complex parts to series production maturity in a minimum of time even without simulation of the press cycle [2]. The quality data achieved in the production series, almost 100% crack and micro crack-free green parts with optimum density distribution over all press levels is unrivalled and thus gives the user a clear lead over the competition.

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시각센서를 이용한 부품변형 및 상대오차 측정 실험 (Experiments for measuring parts deformation and misalignments using a visual sensor)

  • 김진영;조형석;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.1395-1398
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    • 1997
  • Flexible parts comparing with rigid parts can be deformed by contact force during assembly. for successful assembly, information about their deformation as well as possible misalignment between mating parts is essential. Howecer, because of the complex relationship between parts deformation and reaction forces, it is difficult to acquire all required information from the reaction forces alone. In this paper, we measure parts deformation and misalignments by using the visual sensing system presented for flexible parts assembly. Experimental results show that the system can be effectively used for detecting parts deformation and misalignments between mating parts.

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Development of Sleeve Parts for Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel

  • Park, Dong-Hwan;Hong, Jin-Tae;Kwon, Hyuk-Hong
    • 한국생산제조학회지
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    • 제26권4호
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    • pp.357-364
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    • 2017
  • Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

효용이론과 수정콤플렉스법에 기초한 사출 성형품의 다특성 최적화를 위한 자동 금형 설계 (Automated Mold Design to Optimize Multi-Quality Characteristics in Injection Molded Parts Based on the Utility Theory and Modified Complex Method)

  • 박종천
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.210-221
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    • 2000
  • Plastic mold designers and frequently faced with optimizing multi-quality issues in injection molded parts. These issues are usually in conflict with each other and thus tradeoff needs to be made to reach a final compromised solution. in this study an automated injection molding design methodology has been developed to optimize multi-quality characteristics of injection molded parts. The features of the proposed methodology are as follows : first utility theory is applied to transform the original multi-objective problem into single-objective problem. Second is an implementation of a direct search-based injection molding optimization procedure with automated consideration of robustness against process variation. The modified complex method is used as a general optimization tool in this study. The developed methodology was applied to an actual mold design and the results showed that the methodology was useful through the CAE simulation using a commercial injection molding software package. Applied to production this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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중소기업체(中小企業體)의 협동화(協同化) 모델 개발(開發)에 관(關)한 연구(硏究) -울산공업단지(蔚山工業團地)의 중소(中小) 자동차부품업체(自動車部品業體)를 중심(中心)으로- (A Study on Development of Small and Medium Enterprises Cooperation Model -focused on small and medium auto parts enterprises in Ulsan Industrial Complex-)

  • 김복만;황의철
    • 품질경영학회지
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    • 제18권1호
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    • pp.96-115
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    • 1990
  • This study suggest a plan for a small and medium auto parts enterprises in Ulsan Industrial Complex to do cooperation activity for management rationalization. To derive the plan, it is considered that characteristics of auto parts industry, existing status of cooperation activity, and faced problems of the small and medium enterprises in Ulsan area. Suggested plan may be well used for basic information of auto parts company's cooperation, and may contribute to expand cooperation activity.

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Sharing a Large Secret Image Using Meaningful Shadows Based on VQ and Inpainting

  • Wang, Zhi-Hui;Chen, Kuo-Nan;Chang, Chin-Chen;Qin, Chuan
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제9권12호
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    • pp.5170-5188
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    • 2015
  • This paper proposes a novel progressive secret image-hiding scheme based on the inpainting technique, the vector quantization technique (VQ) and the exploiting modification direction (EMD) technique. The proposed scheme first divides the secret image into non-overlapping blocks and categorizes the blocks into two groups: complex and smooth. The blocks in the complex group are compressed by VQ with PCA sorted codebook to obtain the VQ index table. Instead of embedding the original secret image, the proposed method progressively embeds the VQ index table into the cover images by using the EMD technique. After the receiver recovers the complex parts of the secret image by decoding the VQ index table from the shadow images, the smooth parts can be reconstructed by using the inpainting technique based on the content of the complex parts. The experimental results demonstrate that the proposed scheme not only has the advantage of progressive data hiding, which involves more shadow images joining to recover the secret image so as to produce a higher quality steganography image, but also can achieve high hiding capacity with acceptable recovered image quality.

Complex Shaped PM-parts by Warm Flow Compaction Process

  • Veltl, Georg;Petzoldt, Frank
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.203-204
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    • 2006
  • There is an increasing demand for PM-processes with the capability to produce parts of higher complexity than with conventional press and sinter technology in high production numbers. Warm-flow-compaction (WFC) makes use of improved flowability of powders when blended in an appropriate ratio with fine powder fractions and lubricating binders. Here the process is shown with examples of PM-Steels. General features possible with the process like pressing of undercuts and threaded bores are shown.

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구미공업단지의 공장입지와 연계 -제1단지의 경우- (The Spatial Linkage and Complex Location of Kumi Industrial Complex -The Case of No.1 Industrial Complex-)

  • 조성호;최금애
    • 한국지역지리학회지
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    • 제3권1호
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    • pp.183-198
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    • 1997
  • 본 연구는 구미공단 1단지내에 입주하고 있는 공장의 입지과정과 공간연계를 통하여 입지특성을 밝히고 공단내 공장의 전수를 방문하여 면담과 질문지에 의하여 조사하였다. 구미공업단지는 국가의 정책과 인접지역인 대구의 공업특성이 반영되어 전자공업과 섬유공업으로 특화되어 있으며 업종별로 단지가 양분되어 있다. 공장유치정책에 의한 유인효과로 소수의 대기업이 입지함으로써 관련되는 중소기업의 입지를 촉진시켰으며, 섬유공업은 대구에 본사를 둔 분공장이, 전자공업에서는 부품을 생산하는 단일공장이 다수를 정한다. 물자연계에 있어서 섬유공업은 원료구입은 대구와 제품판매는 수출중심으로 해외지역과 연계가 강하며, 전자공업은 원료구입은 타도시와 제품판매는 단지내와 연계가 강하다. 서비스연계도 업종에 따라 차이가 있으며, 고차서비스는 타지역과 저차서비스는 지역내와 연계하고 있다. 구미공단내의 공장은 하청관계가 탁월하여 지방소재 공업단지의 특성을 반영하고 있고 공간적인 관계는 섬유공업은 대구와 전자공업은 공단내의 대기업과 강한 연계관계를 맺고 있다.

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