• 소성∙가공
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• 제21권4호
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• pp.228-233
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• 2012

In this study, powder compaction of AZO (alumina doped zinc oxide) powder was performed with a MTS 810 test system using a cylindrical die having a diameter of 10mm. Pressure-density curves were measured based on the load cell and displacement of the punch. The AZO powder compacts with various densities were formed to investigate the mechanical properties such as fracture stress of the AZO powder as a function of the compact density. Two types of compression tests were conducted in order to estimate the fracture stress using different loading paths: a diameteral compression test and a uniaxial compression test. The pressure-density curves of the AZO powder were obtained and the fracture stress of the compacted powders with various densities was estimated. The results show that the compact pressure dramatically increases as the density increases. Based on the experimental results, calibration of the modified Drucker-Prager/Cap model of the AZO powder for use in FE simulations was developed.

• 한국지반환경공학회 논문집
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• 제5권2호
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• pp.51-62
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• 2004

조립토 다짐말뚝(granular compaction pile)공법은 비교적 강성이 크고 압축성이 작은 자갈, 쇄석 및 모래 등의 조립질 재료를 사용하여 연약한 지반에 말뚝을 조성하는 공법으로, 기초지반의 지지력 증가, 침하량 감소 및 압밀배수 촉진 등에 의한 지반개량 효과뿐 아니라, 사질토 지반에 적용시 지진에 의한 액상화 방지효과도 큰 공법으로 알려져 있으나 국내에서는 아직까지 널리 사용되지 않고 있다. 일반적으로 조립토 다짐말뚝은 Piled-raft system으로 시공되므로, 이 때 조립토 다짐말뚝의 극한지지력에 대한 평가는 팽창파괴 중심부의 깊이에 따라 달라지게 된다. 또한 조립토 다짐말뚝과 주변지반과의 하중분담에 대한 영향 및 지반내에서 조립토 다짐말뚝에 작용하는 구속응력의 변화를 적절하게 고려하여 조립토 다짐말뚝의 극한지지력이 결정되어야 한다. 본 연구에서는, 김 등(1998)에 의하여 연구되었던 조립토 다짐말뚝의 극한지지력 평가에 대한 해석기법을 토대로, 단일 말뚝에 대하여 상재하중의 크기, 재하면적의 크기 및 파괴깊이에 따른 수평구속응력의 변화를 고려하여 극한지지력을 산정하기 위한 기법을 제안하였다. 또한 제안된 조립토 다짐말뚝의 극한지지력 평가기법의 타당성을 실내모형실험을 통하여 검증하였으며, 실험결과를 토대로 하여 군말뚝의 지지력 증가효과 및 압밀계수의 변화에 대하여 비교, 분석을 실시하였다.

• 한국분말재료학회지
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• 제28권1호
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• pp.20-24
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• 2021

Ti-based alloys are widely used in biomaterials owing to their excellent biocompatibility. In this study, Ti-Mn-Cu alloys are prepared by high-energy ball milling, magnetic pulsed compaction, and pressureless sintering. The microstructure and microhardness of the Ti-Mn-Cu alloys with variation of the Cu addition and compaction pressure are analyzed. The correlation between the composition, compaction pressure, and density is investigated by measuring the green density and sintered density for samples with different compositions, subjected to various compaction pressures. For all compositions, it is confirmed that the green density increases proportionally as the compaction pressure increases, but the sintered density decreases owing to gas formation from the pyrolysis of TiH2 powders and reduction of oxides on the surface of the starting powders during the sintering process. In addition, an increase in the amount of Cu addition changes the volume fractions of the α-Ti and β-Ti phases, and the microstructure of the alloys with different compositions also changes. It is demonstrated that these changes in the phase volume fraction and microstructure are closely related to the mechanical properties of the Ti-Mn-Cu alloys.

• 한국농공학회지
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• 제14권2호
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• pp.2661-2667
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• 1972

In the construction of earth dam, embankment, highway by filling, a compaction is to increase the density of applying pressure. By compaction interspaces between the soil graivos decrease so that density and adhesion increase but void and permeability decrease. Good compaction results in higher stablilty. The effect of the compaetion depends on a number of factors, of which the most important are soil charactesistics. Water content, and external force. In this study discussed is about sandy loam that since, with indentical force exerted and indentical compaction method, the effect of the compaction will be different due to the soil characteristics, the change of optimum moisture content and of maximum dry density by compaction yields difference in Compaction for a same sample.

• 한국지반공학회논문집
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• 제20권2호
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• pp.115-124
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• 2004

조립토 다짐말뚝(granular compaction pile)공법은 비교적 강성이 크고 압축성이 작은 자갈, 쇄석 및 모래 등의 조립질 재료를 사용하여 연약한 지반에 말뚝을 조성하는 공법으로, 기초지반의 지지력 증가, 침하량 감소 및 압밀배수 촉진 등에 의한 지반개량 효과 뿐만 아니라, 사질토 지반에 적용시 지진에 의한 액상화 방지효과도 큰 공법으로 알려져 있으나 국내에서는 아직까지 널리 사용되지 않고 있다. 일반적으로 조립토 다짐말뚝은 Piled-raft system으로 시공되므로, 이 때 조립토 다짐말뚝의 극한지지력에 대한 평가는 팽창파괴 중심부의 깊이에 따라 달라지게 된다. 또한 조립토 다짐말뚝과 주변지반과의 하중분담에 대한 영향 및 지반내에서 조립토 다짐말뚝에 작용하는 구속응력의 변화를 적절하게 고려하여 조립토 다짐말뚝의 극한지지력이 결정되어야 한다. 본 연구에서는, 김 등(1998)에 의하여 연구되었면 조립토 다짐말뚝의 극한지지력 평가에 대한 해석기법을 토대로, 단일 말뚝에 대하여 상재하중의 크기, 재하면적의 크기 및 파괴깊이에 따른 수평구속응력의 변화를 고려하여 극한지지력을산정하기 위한 기법을 부시네스크 식을 이용하여 제안하였다. 또한 제안된 조립토 다짐말뚝의 극한지지력 평가 기법의 타당성을 실내모형 실험 및 수치해석 프로그램인 PFC-2D 프로그램을 이용한 수치해석 결과와의 비교, 분석을 통해 검증하였다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.750-751
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• 2006

We investigated the mechanism how the high green density can be provided during die lubricated warm compaction (WD). We observed and analyzed the densification processes of iron powders including different contents of an inner lubricant, and measured the lateral pressure at the die wall during WD in comparison with conventional compaction and warm compaction. As a result, the high density in WD was due to not only the particles-deformation enhanced by warming powders but also the particles-rearrangement promoted by reducing an amount of the inner lubricant rather than the die lubrication.

• 대한금속재료학회지
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• 제47권9호
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• pp.567-572
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• 2009

The densification behaviors of mixtures of copper and steel powders during cold die compaction were investigated. We proposed the pressure-dependent yield function based on the rule of the mixtures of each yield function of a critical relative density type. The constitutive equations were implemented into a finite element program (DEFORM2D) to analyze the densification and deformation behavior of powder mixtures, and the simulated results are in good agreement with the experimental results in reference studies.

• 한국결정성장학회지
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• 제8권2호
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• pp.356-364
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• 1998

$ZTA:\;Al_2O_3/\;15\;vol{%}\;ZrO_2$ (Zirconia Toughened Alumina : ZTA)를 상압소결에 의해 제조시 분무건조한 granule의 특성에 따른 성형밀도 및 소결밀도의 변화를 고찰하여, 소결밀도의 재현성을 향상시킬 수 있는 성령 공정 조건을 제시하였다. 결합제의 첨가 유무에 따라 granule의 구형도, 평균크기, granule 내의 hollow의 생성정도, 수분함유량 등이 다름을 확인하였다. granule의 물성 차이가 성형거동에 미치는 영향을 성형압(80~120MPa)과 성형방법(일축성형과 정수압 성형)에 따른 성형밀도의 변화를 통하여 조사하였다. granule의 특성 변화에 의한 밀도의 낮은 재현성은 성형압과 성형방법의 최적화를 통하여 극복될 수 있음을 확인하였다. 즉 가능한 낮은 압력(80MPa)에서 일축성형한 후 고압(500MPa)에서 정수압 성형하였을 때 소결후 밀도변화는 1%이내에서 조절되었다.

• 한국재료학회지
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• 제28권3호
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• pp.166-173
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• 2018

Molybdenum (Mo) is one of the representative refractory metals for its high melting point, superior thermal conductivity, low density and low thermal expansion coefficient. However, due to its high melting point, it is necessary for Mo products to be fabricated at a high sintering temperature of over $1800-2000^{\circ}C$. Because this process is expensive and inefficient, studies to improve sintering property of Mo have been researched actively. In this study, we fabricated Mo nanopowders to lower the sintering temperature of Mo and tried to consolidate the Mo nanopowders through ultra high pressure compaction. We first fabricated Mo nanopowders by a mechano-chemical process to increase the specific surface area of the Mo powders. This process includes a high-energy ball milling step and a reduction step in a hydrogen atmosphere. We compacted the Mo nanopowders with ultra high pressure by magnetic pulsed compaction (MPC) before pressureless sintering. Through this process, we were able to improve the green density of the Mo compacts by more than 20 % and fabricate a high density Mo sintered body with more than a 95 % sintered density at relatively low temperature.

• 한국분말재료학회지
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• 제7권1호
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• pp.42-49
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• 2000

Densificationbehavior of conventional austenitic stainless steel powder compacts was studied by comparing the relative density of sintered compact(Ds)with that of green compacts(Dg)prepared with various catbon contents and P/M process. Dg of 304and 316 powders by warm compaction under pressure of 686 MPa at heating temperature of powder(553K) and dies (573K) were 80% and 81%, repectively, whichwere 2 and 3% higher than those of conventional green compacts at the same pressure. Ds of 304 compacts sintered at 1373K in H2 gas has the same value of 84% max. regardless of compacting temperature, and Ds of 316 compacts at the same sintering conditions were 80% by conventional compaction and 83% by warm compaction. Oxygen contents of 304 and 316 sintered compacts were increased 1.43∼2.94% and 0.010∼0.921% higher than those of raw powders and warm green compacts, respectively. In other case, Ds of 316 compacts sintered at 1573K in vacuum had the same value of 86%max. And Ds of 316 compacts at the same sintering conditions were 83% and 86% by conventional and warm compaction, respectively. Oxygen contents of 304 sintered compacts were 0.321% and 0.360%, and in case of 316, they were 0.419% and 0.182% by the respective compating condition. With carbon additions in the range 0.1∼0.6% Ds increased to the extent of 86∼89% in 304 sintered compacts, and to 82∼84% and 85∼87% in 316 according to different two compacting peocesses compared to those of sintered compacts without carbon addition.