• Title/Summary/Keyword: Compact tension specimen

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Effects with the Variation of Single Overload mode on Propagation Behavior of Fatigue Crack (단일과대하중의 작용모드 변화가 피로균열의 전파거동에 미치는 영향)

  • 송삼홍;이정무;신승만;홍석표;서기정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1508-1512
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    • 2003
  • In this study, retardation behavior of fatigue crack under single overloading of the mixed mode state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I and mixed-mode loading overloading afterwards. We examined the observed deformation aspects, the variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. Also the loading modes of variable and constant amplitude loads have influence on the retardation behavior of fatigue cracks.

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Adaptive finite elements by Delaunay triangulation for fracture analysis of cracks

  • Dechaumphai, Pramote;Phongthanapanich, Sutthisak;Bhandhubanyong, Paritud
    • Structural Engineering and Mechanics
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    • v.15 no.5
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    • pp.563-578
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    • 2003
  • Delaunay triangulation is combined with an adaptive finite element method for analysis of two-dimensional crack propagation problems. The content includes detailed descriptions of the proposed procedure which consists of the Delaunay triangulation algorithm and an adaptive remeshing technique. The adaptive remeshing technique generates small elements around the crack tips and large elements in the other regions. Three examples for predicting the stress intensity factors of a center cracked plate, a compact tension specimen, a single edge cracked plate under mixed-mode loading, and an example for simulating crack growth behavior in a single edge cracked plate with holes, are used to evaluate the effectiveness of the procedure. These examples demonstrate that the proposed procedure can improve solution accuracy as well as reduce total number of unknowns and computational time.

Visualization of Crack Propagation and Fracture Transition in Bulk Metallic Glass using Mechano-Luminescence (압광을 이용한 금속계 비정질 합금의 균열전파 및 파괴전이 현상 가시화 연구)

  • Kim, Ji-Sik
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.303-308
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    • 2011
  • Using a mechano-luminescent(ML) paint, which allows the visualization of fast propagating crack under conventional loading conditions, a catastrophic fracture mechanism associated to crack tip melting and wake bridging in bulk metallic glass, is described in this paper. Fracture occurs in two steps with, first, crack initiation from the mechanically machined sharp notch tip in a rectangular shaped compact tension specimen and melting of its tip due to intense shear deformation within very few deformation bands. Then, the crystalline phase in the glass matrix gradually converts the molten crack into a conventional bridged crack as it propagates.

Acoustic Emission on Failure Analysis of Rubber-Modified Epoxy Resin

  • Lee Deok-Bo
    • Fibers and Polymers
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    • v.5 no.4
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    • pp.259-263
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    • 2004
  • Rubber-modified epoxy resins have been employed as adhesive and matrix materials for glass and corbon-fiber composites. The behavior of fracture around a crack tip for rubber-modified epoxy resin is investigated through the acoustic emission (AE) analysis of compact tension specimens. Damage zone and rubber particles distributed around a crack tip were observed by a polarized optical microscope and an atomic force microscope (AFM). The damage zone in front of pre-crack tip in rubber-modified specimen $(15wt\%\; rubber)$ began to form at about $13\%$ level of the fracture load and grew in size until $57\%$ load level. After that, the crack propagated in a stick-slip manner. Based on time-frequency analysis of AE signals and microscopic observation of damage zone, it was thought that AE signals with frequency bands of 0.15-0.20 MHz and 0.20­0.30 MHz were generated from cavitation in the damage zone and crack propagation, respectively.

ESTIMATION OF DUCTILE FRACTURE BEHAVIOR INCORPORATING MATERIAL ANISOTROPY

  • Choi, Shin-Beom;Lee, Dock-Jin;Jeong, Jae-Uk;Chang, Yoon-Suk;Kim, Min-Chul;Lee, Bong-Sang
    • Nuclear Engineering and Technology
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    • v.44 no.7
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    • pp.791-798
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    • 2012
  • Since standardized fracture test specimens cannot be easily extracted from in-service components, several alternative fracture toughness test methods have been proposed to characterize the deformation and fracture resistance of materials. One of the more promising alternatives is the local approach employing the SP(Small Punch) testing technique. However, this process has several limitations such as a lack of anisotropic yield potential and tediousness in the damage parameter calibration process. The present paper investigates estimation of ductile fracture resistance(J-R) curve by FE(Finite Element) analyses using an anisotropic damage model and enhanced calibration procedure. In this context, specific tensile tests to quantify plastic strain ratios were carried out and SP test data were obtained from the previous research. Also, damage parameters constituting the Gurson-Tvergaard-Needleman model in conjunction with Hill's 48 yield criterion were calibrated for a typical nuclear reactor material through a genetic algorithm. Finally, the J-R curve of a standard compact tension specimen was predicted by further detailed FE analyses employing the calibrated damage parameters. It showed a lower fracture resistance of the specimen material than that based on the isotropic yield criterion. Therefore, a more realistic J-R curve of a reactor material can be obtained effectively from the proposed methodology by taking into account a reduced load-carrying capacity due to anisotropy.

Detection of Micro-Crack Using a Nonlinear Ultrasonic Resonance Parameters (비선형 초음파공명 특성을 이용한 미세균열 탐지)

  • Cheong, Yong-Moo;Lee, Deok-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.369-375
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    • 2012
  • In order to overcome the detection limit by the current nondestructive evaluation technology, a nonlinear resonant ultrasound spectroscopy(NRUS) technique was applied for detection of micro-scale cracks in a material. A down-shift of the resonance frequency and a variation of normalized amplitude of the resonance pattern were suggested as the nonlinear parameter for detection of micro-scale cracks in a materials. A natural-like crack were produced in a standard compact tension(CT) specimen by a low cycle fatigue test and the resonance patterns were acquired in each fatigue step. As the exciting voltage increases, a down-shift of resonance frequency were increases as well as the normalized amplitude decrease. This nonlinear effects were significant and even greater in the cracked specimen, but not observed in a intact specimen.

The Thickness Effect on the Determination of Fracture Toughness Jic (파괴인성치 Jic 결정에 대한 시험편 두께의 영향에 관한 연구)

  • 고성위
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.2
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    • pp.83-93
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    • 1988
  • Recent Experimental results show that the J integral can be effectively used to obtain a valid parameter for predicting plane strain and plane stress fracture. However, only a few research results have been reported for the effect of thickness where the plane strain state can not be assumed. A purpose of this study is to find the behavior of fracture touhness and tearing modulus varing the specimen thickness. The type of specimen in the present study is compact tension (CT). The thicknesses of the low carbon steel specimens that are used in the experiments are 5, 10, 15, 20 and 25mm. The measurement of crack length is taken by optical measurements method. From the study, the followings are found; 1) The fracture toughness and the tearing modulus which are obtained by using Yoon's and Simpson's formula show more conservative than that by using Rice's and Merkel's. 2) The fracture toughness is increase in specimen thickness which is reached 15mm. Beyond this thickness the fracture toughness is decreased in specimen thickness. 3) In the case of CT specimen with the thickness ranging from 5 to 25mm, the tearing modulus which is applied the same J integral equation is almost constant. 4) By using Yoon's formula, the correlation of the plane slress fracture toughness J sub(C) with specimen thickness B is expressed as the following formula. J sub(C)/J sub(IC)=1.7-15.1(B/W)+112.9(B/W) super(2) -301.3(B/W) super(3) +260.6(B/W) super(4)

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Fracture Properties of Mo-Ni-Cu Austempered Ductile Iron Cast in Permanent Mold with Austempering Temperature and Time (금형주조한 Mo-Ni-Cu계 구상흑연주철의 오스템퍼링 온도 및 시간에 따른 파괴특성)

  • Yi, Young-Sang;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.11 no.4
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    • pp.331-337
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    • 1991
  • Various test specimens were prepared by austempering low alloyed Mo-Ni-Cu ductile iron blocks of high graphite nodule count at 270, 320 or $370^{\circ}C$ for 0.5, 1, 3 or 9hrs. Tensile test, CVN impact test and plane-strain fracture toughness test(compact tension specimen of 50mm W) were done for each heat treatment condition at room temperature. X-ray diffractometer and optical microscope were used to investigate the change of microstructure and relationships between microstructure and test results. The highest retained austenite volume percent at each austempering temperature was corresponded to the highest mechanical property. The highest elongation value of 17%, U.T.S. value of 1,600 MPa or $K_{IC}$ value of 90MPa${\surd}$m were reached at each optimum condition. The best heat treatment condition for fracture toughness were 3hrs' holding time combined with the austempering temperature of 270 and $320^{\circ}C$, and 1hr's of $370^{\circ}C$.

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Study on Localized Corrosion Cracking of Alloy 600 using EN-DCPD Technique (EN-DCPD 방법을 이용한 Alloy 600 재료의 국부부식균열 연구)

  • Lee, Yeon-Ju;Kim, Sung-Woo;Kim, Hong-Pyo;Hwang, Seong-Sik
    • Corrosion Science and Technology
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    • v.12 no.2
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    • pp.93-101
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    • 2013
  • The object of this work is to establish an electrochemical noise(EN) measurement technique combined with a direct current potential drop(DCPD) method for monitoring of localized corrosion cracking of nickel-based alloy, and to analyze its mechanism. The electrochemical current and potential noises were measured under various conditions of applied stress to a compact tension specimen in a simulated primary water chemistry of a pressurized water reactor. The amplitude and frequency of the EN signals were evaluated in both time and frequency domains based on a shot noise theory, and then quantitatively analyzed using statistical Weibull distribution function. From the spectral analysis, the effect of the current application in DCPD was found to be effectively excluded from the EN signals generated from the localized corrosion cracking. With the aid of a microstructural analysis, the relationship between EN signals and the localized corrosion cracking mechanism was investigated by comparing the shape parameter of Weibull distribution of a mean time-to-failure.

An Analysis for The Ductile Crack Growth (연성 균열성장의 해석)

  • 구인회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.103-111
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    • 1990
  • This paper presents a methodology for predicting stable crack growth and instability of a cracked body under monotonically increasing load. It is based on a model that incremental crack extensions and load increments after fracture initiation occur by turns in sequence and the criterion that the crack grows by an incremebt .delta.a when the opening displacement at the current crack tip increases by a critical value V$_{c}$. It is shown that the value I$_{c}$ = V$_{c}$/ .delta. a is a material constant characterizing ductile crack growth resistance. Along with the fracture initiation toughness value, the constant is used for the calculation of the loads against crack extensions by adding up each increment. The specimen failure is defined to occur when the necessary load increment for crack extension is zero or when the limit load in the current ligament is reached. The predicted failure loads are in good agreement with the avaliable experimental failure loads for the compact and center-cracked tension specimens of 7075-T651, 2024-T351 aluminum alloys and 304 stainless steel.steel.