• Title/Summary/Keyword: Compact Heat Exchanger

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The Development and Performance Evaluation of the Air-preheating Heat Exchanger for Ultra-high Temperature Applications (초고온융 공기예열식 열교환기의 개발 및 성능 평가)

  • 박용환
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.78-84
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    • 1999
  • A compact air-preheating type heat exchanger was developed and tested for the ultra-high temperature heat recovery applications. For the direct use of exhaust gases up to $1200^{\circ}C$, the heat exchanger adopted a ceramic core with high strength and low thermal expansion coefficient less than $1{\times}10^{-6}^{\circ}C^{-1}$. The ceramic core was fabricated by special extrusion and bonding techniques. To minimize thermal stresses in the core, spring-loaded sealing mechanism was designed and successfully installed. 1-pass air flow scheme was adopted for the compactness and cost-savings. The pressure test for the ceramic core showed no failure under 35 kPa and less than 3% leak under 7 kPa. Flue gas simulation system was developed to investigate the performance of the heat exchanger. The test results showed normal operations of the heat exchanger up to $1200^{\circ}C$ of exhaust gases and relatively high heat recovery efficiencies of 31~39% depending upon exhaust gas temperatures..

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Study of the Performance of the Fin-Tube Heat Exchanger of the Miniature Joule-Thomson Refrigerator (쥴톰슨냉동기의 열교환기 성능에 관한 연구)

  • Hong, Yong-Ju;Kim, Hyo-Bong;Park, Seong-Je;Choi, Young-Don
    • Progress in Superconductivity and Cryogenics
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    • v.11 no.1
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    • pp.55-59
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    • 2009
  • Miniature Joule-Thomson refrigerators have been widely used for rapid cooling of infrared detectors, probes of cryosurgery, thermal cameras, missile homing head and guidance system, due to their special features of simple configuration, compact structure and rapid cool-down characteristics. The thermodynamic performance of J-T refrigerator highly depends on the hydraulic and heat transfer characteristics of the recuperative heat exchanger. The typical recuperative heat exchanger of the J-T refrigerator has the double helical tube and fin configuration. In this study, effectiveness-NTU approach was adopted to predict the thermodynamic behaviors of the heat exchanger for the J-T refrigerator. The thermodynamic properties from the REFPROP were used to account the real gas effects of the gas. The results show the effect of the operating conditions on the performance of the heat exchanger and refrigerator for the given heat exchanger. The influences of mass flow rate and the supply pressure on the effectiveness of heat exchanger and the ideal cooling capacity are discussed in details.

Convective Heat Transfer Correlations for the Compact Heat Exchanger with Circular Tubes and Flat Tubes-Plate Fins (원형관 및 납작관-평판휜 형상의 밀집형 열교환기에 대한 대류열전달 상관관계식)

  • Moh, Jeong-Hah
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.3
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    • pp.291-299
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    • 2010
  • Aspect-ratio-based numerical analysis is carried out to investigate the air-side convective heat transfer characteristics in compact heat exchangers with circular tubes and flat tubes-plate fins. The RNG $k-{\varepsilon}$ model is adopted for turbulence analysis. The numerical analysis is carried out for aspect ratios ranging from 3.06 to 5.44 and for Reynolds numbers ranging from 1,000 to 10,000. The calculated results indicate a correlation between the friction factor and Colburn j factor in the compact heat exchanger system for the range of aspect ratios under consideration. The results obtained for circular tubes and flat tubes-plate fins in this study can be utilized to realize the optimal design of an air conditioning system.

A basic study on development of high-pressure compact steam unit applied hybrid heat exchanger (하이브리드 열교환기 적용 고압 컴팩트 스팀 유닛 개발에 관한 기초 연구)

  • Kim, Jeung-Hoon;Lim, Gye-Hun;Kim, Seung-Hyun;Jin, Chul-Kyu;Park, Jae-Hong;Cho, Sung-Youl;Hong, In-Ki;Lee, Sang-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.453-457
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    • 2016
  • In various industrial plants such as power generation plants, petrochemical plants, and unit factories, there is an increasing demand for a system that generates hot water using waste or surplus steam. Compact steam unit (CSU), which produces hot water by using steam, is a good solution considering energy reuse. In this study, as a basic study to develop a high-pressure CSU, heat transfer characteristics of a hybrid heat exchanger were investigated through experiments, in order to use the hybrid heat exchanger instead of a conventional plate heat exchanger as the core component of CSU. The experimental results are the followings. Heat balance between the hot side and cold side was satisfied within ${\pm}5%$. Overall heat transfer coefficient increased linearly as the Reynolds number increased and exceeded $5,524W/m^2K$ when the flow velocity was above 0.5 m/s. In addition, pressure drop also increased as the Reynolds number increased, and pressure drop per unit length was below 50 kPa/m.

Computation of Compact Heat Exchanger Performance by the Heat Exchangelet Method : Effect of Tube-to-tube Conduction along the Fin (미소열교환기법에 의한 밀집형 열교환기의 성능 계산 : 핀을 통한 튜브간 전도의 영향)

  • 성시경;송태호;최영철
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.5
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    • pp.494-501
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    • 2000
  • Effectiveness of a 3-pass plate finned-tube heat exchanger is calculated using heat exchangelet method by changing the shape of fin and the arrangement of tubes. The alternative refrigerant R134a is taken in this study. Conduction between neighboring tubes along the fin is taken into account in addition to convection between the fin and the surrounding air. Governing equations are obtained by using energy balance in a small control volume containing a tube and fins. They are numerically solved following the tube. Effect of tube-to-tube conduction is investigated in single-phase and two-phase flows with various fin shapes and arrangements of tubes. Improvement of effectiveness by fin perforation is studied too. The results shows that perforating fins, increasing the number of tubes, and increasing the distance between neighboring tubes at the same fin area enhance the effectiveness.

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Natural Convection Heat Transfer of an Inclined Helical Coil in a Duct (기울어진 덕트 내 헬리컬 코일의 자연대류 열전달)

  • Park, Joo-Hyun;Chung, Bum-Jin
    • Journal of Energy Engineering
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    • v.23 no.2
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    • pp.13-20
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    • 2014
  • The natural convection heat transfers of a helical coil in a duct were measured experimentally varying the inclination. To achieve high Rayleigh number, mass transfer experiments instead of heat transfer experiments were performed based upon the analogy. The $Ra_D$ was fixed to $4.55{\times}10^6$. The turn numbers were 1~10. the pitch to diameter ratio were 1.3~5, and the inclination of the helical coil $0^{\circ}{\sim}90^{\circ}$. The measured $Nu_D$ for a single turn of the helical coil was very close to that from McAdams heat transfer correlation for a horizontal cylinder. The heat transfers of the helical coil were varied by the pith, number of turns, and duct height in a complex manner showing the velocity, chimney, and pre-heating effects. The results of the study contributes to the phenomenological analyses of the natural convection heat transfer of a compact heat exchanger.

Compact Heat Exchanger Design for Biogas Application (바이오가스용 소형 열교환기 연구)

  • Lee, Taeck Hong;Kim, Tae Wan;Park, Tae Sung;Kang, Young Jin;Noh, Jae Hyun
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.2
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    • pp.183-190
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    • 2014
  • Our lab designs a heat exchangers for air and carbondioxide gas. Coolant is water, thus it is very difficult to determine heat transfer parameters in this gas-liquid system. Repeated experiments gives overdesign value 35%, overall heat transfer coefficient $33.8(kcal/m2-hr-^{\circ}C)$ for carbondioxide. Another series of experiments determine overdesign 18.7%, overall heat transfer coefficient $21.4(kcal/m2-hr-^{\circ}C)$ for Air. These parameters are in same range of literature. Overdesign is increasing as tube length increases, also increases as wall thickness of heat exchanger increases. To get proper fluid linear velocity in heat exchanger, we change the diameter of tube and finally we can have optimum fluid linear velocity in the heat exchanger.

Flow Distributions in the Channel of Plate Heat Exchanger Applied in Vacuum Evaporating Distiller System

  • Jin, Zhen-Hua;Park, Gi-Tae;Choi, Soon-Ho;Chung, Han-Shik;Jeong, Hyo-Min
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.389-394
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    • 2008
  • Nowadays Plate Heat Exchanger (PHE) is widely used in different industries such as chemical, food and pharmaceutical process and refrigeration due to the efficient heat transfer performance, extreme compact design and efficient use of the construction material. In present work, PHE is applied in the fresh water generator system. Fresh water generators or desalinators are installed in ship to convert seawater to fresh water using heat from engines. PHE is an important part of a condensing or evaporating system. Among many of factors which should be concentrated on, the heat transfer and pressure drop is most important parts during sizing and rating the performance of PHE. Flow maldistribution is common but it will significantly reduce the heat exchanger performance. In this paper provide a overview of PHE cover basic of theory and conduct a numerical approach for flow distribution in plate channel. An experimental study on the performance of fresh water generator system which developed by plate heat exchanger will presented in future research. Thus, extensive experiment and analysis is required to study the thermal and fluid flow characteristics of PHE.

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Development of a Oil-Cooler for High-Speed CNC Lathe (고속 CNC선반용 공랭식 오일 냉각기 개발)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.11-16
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    • 2003
  • Recently, CNC lathe is in need of higher speed for precision works. So more intensive and compact heat exchanger is necessary to cool down the heat in short time from drills and works during high speed working. In this study, to increase heat transfer coefficient per unit volume, inner groove tube is designed and compact oil cooler, 57% volume of conventional type, is manufactured. The heat transfer performance is experimented and is compared with the performance of conventional type.

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Optimum Design of a Compact Heat Exchanger with Foam Metal Insertion (발포금속을 삽입한 밀집형 열교환기 최적 설계)

  • 이대영;진재식;강병하
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.7
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    • pp.612-620
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    • 2001
  • The optimum design of a heat exchanger with porous media insertion is studied in this paper. It is considered that the aluminum foam metal is inserted in a flat plate channel and air flows through it. The influence of the microstructure of the foam metal on the pressure drop and heat transfer is investigated utilizing previous analytical results and existing correlation equations. Design parameters are identified as the unit-cell size and the ligament thickness of the porous medium, and their effects are examined. The results show that there exists optimum microstructure of the porous media maximizing heat transfer with a constant pressure drop. When the increase in the pressure drop is within a practically acceptable range, the increase in the heat transfer is dominated by the increase in the heat transfer area due to the porous medium insertion. Consequently, among the porous media with a constant pressure drop, the heat transfer is maximized with a microstructure with maximum specific surface area.

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