• Title/Summary/Keyword: Common-Rail Injection System

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A Study on Nozzle Flow and Spray Characteristics of Piezo Injector for Next Generation High Response Injection (차세대 고응답 분사용 피에조 인젝터의 노즐유동 및 분무특성에 관한 연구)

  • Lee Jin-Wook;Min Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.553-559
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    • 2006
  • Most diesel injector, which is currently used in high-pressure common rail fuel injection system of diesel engine, is driven by the solenoid coil energy for its needle movement. The main disadvantage of this solenoid-driven injector is a high power consumption, high power loss through solenoid coil and relatively fixed needle response's problem. In this study, a prototype piezo-driven injector, as a new injector mechanism driven by piezoelectric energy based on the concept of inverse piezo-electric effect, has been designed and fabricated to know the effect of piezo-driven injection processes on the diesel spray structure and internal nozzle flow. Firstly we investigated the spray characteristics in a constant volume chamber pressurized by nitrogen gas using the back diffusion light illumination method for high-speed temporal photography and also analyzed the inside nozzle flow by a fully transient simulation with cavitation model using VOF(volume of fraction) method. The numerical calculation has been performed to simulate the cavitating flow of 3-dimensional real size single hole nozzle along the injection duration. Results were compared between a conventional solenoid-driven injector and piezo-driven injector, both equipped with the same micro-sac multi-hole injection nozzle. The experimental results show that the piezo-driven injector has short injection delay and a faster spray development and produces higher injection velocity than the solenoid-driven injector. And the predicted simulation results with the degree of cavitation's generation inside nozzle for faster needle response In a piezo-driven injector were reflected to spray development in agreement with the experimental spray images.

A Study on Combustion and Emission Characteristics of Diesel-DME Blended Fuels in D.I Compression-Ignition Engine (직접분사식 압축착화엔진에서 Diesel-DME 혼합연료의 연소 및 배기특성에 관한 연구)

  • Jeong, Jaehoon;Lim, Ocktaeck;Jeon, Jong Up;Lee, Sangwook;Pyo, Youngduck;Lee, Youngjae;Suh, Hocheol
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.5
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    • pp.530-537
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    • 2012
  • This work experimentally investigates that Diesel-DME blended fuel influences combustion characteristics and emissions (NOx, CO, HC, smoke) in a single-cylinder DI diesel engine. Diesel is used as a main fuel and DME is blended for the use of its quick evaporating characteristics. Diesel and DME are blended by the method of weight ratio. Weight ratios for Diesel and DME are 95:5 and 90:10 respectively and the both ratios have been used altogether in blended fuel. The experiments are conducted in this study single cylinder engine is equipped with common rail and injection pressure is 700 bar at 1200 rpm. The amount of injected fuels is adjusted to obtain the fixed input calorie value as 972.2 J/cycle in order to compare with the fuel conditions. DME is compressed to 15 bar by using nitrogen gas thus it can be maintained the liquid phase. In this study, different system compared others paper is common rail system, also there is combustion and emission about compared DME and diesel fuel. It is expected to be utilized about blended fuel.

A Study on Combustion Process of Biodiesel Fuel using Swirl Groove Piston (Swirl Groove Piston에 의한 바이오 디젤연료의 연소과정에 관한 연구)

  • Bang, Joong-Cheol;Kim, Sung-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.105-113
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    • 2009
  • The performance of a direct-injection type diesel engine often depends on the strength of swirl or squish, shape of combustion chamber, the number of nozzle holes, etc. This is of course because the combustion in the cylinder was affected by the mixture formation process. In this paper, combustion process of biodiesel fuel was studied by employing the piston which has several grooves with inclined plane on the piston crown to generate swirl during the compression stroke in the cylinder in order to improve the atomization of high viscosity fuel such as biodiesel fuel and toroidal type piston generally used in high speed diesel engine. To take a photograph of flame, single cylinder, four stroke diesel engine was remodeled into two stroke visible engine and high speed video camera was used. The results obtained are summarized as follows; (1) In the case of toroidal piston, when biodiesel fuel was supplied to plunger type injection system which has very low injection pressure as compared with common-rail injection system, the flame propagation speed was slowed and the maximum combustion pressure became lower. These phenomena became further aggravated as the fuel viscosity gets higher. (2) In the case of swirl groove piston, early stage of combustion such as rapid ignition timing and flame propagation was activated by intensifying the air flow in the cylinder. (3) Combustion process of biodiesel fuel was improved by the reason mentioned in paragraph (2) above. Consequently, the swirl grooves would also function to improve the combustion of high viscosity fuel.

Development of Real-time Diagnostic Monitering System and the OBD-II Protocol for Industrial CRDI Engine (산업용 CRDI 엔진을 위한 OBD-II 프로토콜 및 실시간 진단 모니터링 시스템 개발)

  • Jang, Sung-jin;Jang, Jong-wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.05a
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    • pp.355-358
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    • 2015
  • 산업용 CRDI 엔진에서 센서의 정보를 분석하여 최적의 조건으로 엔진이 동작하도록 하기 위해 산업용 CRDI 시스템에 적합한 OBD-II 프로토콜을 설계하고 ECU의 센서 정보를 전문가 아닌 일반 사용자가 내용을 이해하기 쉽도록 사용자 중심의 진단기의 개발이 필요하다. 따라서, 본 연구에서는 자동차 고장진단 신호 및 센서 출력 신호를 유선시스템과 무선 시스템인 블루투스 모듈을 이용하여 실시간 통신이 제공 될 수 있는 OBD-II 진단기 S/W를 설계 및 구현하였다. 엔진이상으로 인한 사고의 예방이 가능하고, 최적의 조건으로 엔진이 동작하므로 과도한 배기가스 배출이나 불완전 연소가스 배출과 같은 대기환경오염을 예방할 수 있다.

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Spray Characteristics of Dimethyl Ether(DME) Fuel Compared to Various Diesel Fuels

  • Lee, Seang-Wock;Kim, Duk-Sang;Cho, Yong-Seok
    • Journal of ILASS-Korea
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    • v.13 no.2
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    • pp.65-72
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    • 2008
  • It is recognized that alternative fuel such as dimethyl ether (DME) has better combustion polluting characteristics than diesel fuel, even though the cetane number of DME is almost the same as that of diesel. Characteristics of DME spray were observed experimentally under various ambient conditions using a constant volume chamber and a common-rail injection system. N-dodecane and LPG fuel sprays were also observed under same conditions of DME spray. Using spray images from backlight scattering and Mie scattering, characteristics of fuel sprays such as penetration and spray volume were visualized and quantitatively measured. The measurements showed that the penetration of early period decreased remarkably, because evaporation of alternative fuels became prosperous by the influence of flash boiling phenomenon under the condition of the low temperature and pressure compared with n-dodecane. The penetration of DME and LPG spray received the influence of temperature more largely in comparison with low density, because the specific surface area increased by atomizing in high density.

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The Spray and Combustion Characteristics by the Ratio of Cetane Number Enhancing Additives in Diesel (세탄가 향상 혼합 연료에 따른 디젤 연료의 분무 및 연소특성에 관한 연구)

  • Kim, J.H.;Lee, S.W.;Lee, H.S.;Choi, J.H.;Lee, Y.C.;Cho, Y.S.
    • Journal of ILASS-Korea
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    • v.14 no.2
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    • pp.84-89
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    • 2009
  • In this research, combustion and spray characteristics were investigated experimentally in a constant volume chamber by applying different composition rates of octane number in diesel fuel to a common-rail system. For the visualization, the experiment was carried out under different injection pressures and different cetane number. The test was done by three different types of diesel fuels, the different composition rates of cetane number in diesel fuel and HBD. In summary, this research aims to investigate the combustion characteristics in the application of fuels and compare the results with performance of conventional diesel fuel. This experimental data may provide with fundamentals of the development of diesel engines in future.

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A Study on the Combustion and Exhaust Gas Characteristics of Single Cylinder Engine for DME and Diesel (DME와 디젤 단기통 엔진의 연소 및 배출가스 특성에 관한 연구)

  • Kim, Hyun-Chul;Kang, Woo;Kim, Byoung-Soo;Park, Sang-Hoon;Chung, Jae-Woo;Park, Jong-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.80-89
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    • 2004
  • In order to confront the increasing air pollution and the tightening emission restrictions, this research developed a diesel engine using DME, the advanced smoke-free alternative fuel. By numerical analysis, flow field, spray, and combustion phenomenon of the DME engine was presented. Using an experimental method, the configuration of the fuel supply system and operation/power performance was tested with the current plunger pump. Most emission performance, especially smoke performance was significantly improved. The possibility of conversion from the current diesel engine into the DME engine was affirmed in this research. However, it was found that the increase of engine RPM and fuel amount need to be properly adjusted through matching the characteristics of fuel and injector for further improvement.

Implement of CRDI Engine Diagnostic System using the OBD-II (OBD-II를 이용한 CRDI 엔진 진단 시스템 구현)

  • Kim, Hwa-seon;Jang, Seong-jin;Jang, Jong-wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.459-462
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    • 2013
  • CRDI 시스템에서의 ECU는 센서의 정보를 분석하여 최적의 조건으로 엔진이 동작하도록 한다. 이러한 ECU의 프로그램 부분과 데이터 부분은 제작자에서만 변경할 수 있어 엔진을 진단하는 진단기의 경우 전문가가 아니면 사용하거나 내용을 이해하기가 쉽지 않다. 본 연구에서는 산업용 차량의 엔진 데이터 값을 OBD-II표준을 사용하여 입력받아 사용자 중심의 진단기를 PC 및 모바일용으로 개발하였다. 본 연구의 진단기는 운전자 중심의 진단 서비스를 제공하며, 자동차 고장진단 신호 및 센서 출력 신호를 유선시스템과 무선 시스템인 블루투스 모듈을 이용하여 실시간 통신이 제공되도록 함으로써 엔진이상으로 인한 사고의 예방이 가능하고, 최적의 조건으로 엔진이 동작하므로 과도한 배기가스 배출이나 불완전 연소가스 배출과 같은 대기환경오염을 예방할 수 있어 최근 대두되고 있는 에코산업에도 이바지 할 수 있을 것이다.

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Development of system for Trouble Diagnostic of Industrial CRDI Engine (산업용 CRDI 엔진 고장진단을 위한 시스템 개발)

  • Kim, Hwa-seon;Jang, Jong-wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.458-461
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    • 2014
  • CRDI 시스템에서의 ECU는 센서의 정보를 분석하여 최적의 조건으로 엔진이 동작하도록 한다. 이러한 ECU의 프로그램 부분과 데이터 부분은 제작자에서만 변경할 수 있어 엔진을 진단하는 진단기의 경우 전문가가 아니면 사용하거나 내용을 이해하기가 쉽지 않다. 본 연구에서는 산업용 차량의 엔진 데이터 값을 OBD-II 표준을 사용하여 입력받아 사용자 중심의 진단기를 PC 및 모바일용으로 개발하였다. 본 연구의 진단기는 운전자 중심의 진단 서비스를 제공하며, 자동차 고장진단 신호 및 센서 출력 신호를 유선시스템과 무선 시스템인 블루투스 모듈을 이용하여 실시간 통신이 제공되도록 함으로써 엔진이상으로 인한 사고의 예방이 가능하고, 최적의 조건으로 엔진이 동작하므로 과도한 배기가스 배출이나 불완전 연소가스 배출과 같은 대기환경오염을 예방할 수 있어 최근 대두되고 있는 에코산업에도 이바지 할 수 있을 것이다.

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Construction of Response Surface Model for Compression Ignition Engine Using Stepwise Method (Stepwise 방식을 이용한 압축 착화 디젤 엔진의 반응 표면 모델 구축)

  • WAHONO, BAMBANG;PUTRASARI, YANUANDRI;LIM, OCKTAECK
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.1
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    • pp.98-105
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    • 2017
  • In recent years, compression ignition engine has been equipped with some control devices such as common rail injection system and turbocharger. In order to control the large number of input parameter appropriately in consideration of $NO_x$, HC and engine power as the engine output objectives. The model construction which reproduces the characteristic value of $NO_x$, HC and engine power from input parameter is needed. In this research, the stepwise method was applied to construct the compression ignition engine model. By using the preliminary experimental data of single cylinder compression ignition engine, the prediction model of $NO_x$, HC and engine power on single injection compression ignition engine was built and compared with the main experimental data.