• Title/Summary/Keyword: Combustion Tuning

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Evaluation of the Inherent Flow Coefficient of the Control Valve in the Liquid Propellant Rocket Engine (액체로켓 엔진 성능 보정용 제어밸브의 고유유량특성 계산)

  • Park, Soon-Young;Cho, Won-Kook;Seol, Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.585-589
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    • 2010
  • It is important for the liquid rocket engine to meet the exact performance requirements in order to guarantee the successful mission of the launch vehicle. Usually, a ground combustion test for the engine is conducted to reduce the performance error and for the tuning. For the gas-generator (GG) cycle engine, this adjustment process can be easily tuned by means of the control valves. A linearized correlation between the process parameters of the control - the combustion chamber pressure and the mixture ratio of engine - and the independent parameter of the control- rotational angle of the control valve - could be suitable to reduce the tuning errors. Also this linearity can reduce the effort for the tuning and make the process more explicit by ensuring a more intuitive control. In this point, we proposed an algorithm in the frame of the in-house-developed program to obtain the control valves' inherent characteristics which satisfy the linearity.

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Effects of Mean Flow and Nozzle Damping on Acoustic Tuning of a Resonator in a Rocket Combustor (로켓엔진 연소기에서 공명기의 음향 동조에 미치는 유동 및 노즐 감쇠 효과에 관한 연구)

  • Sohn, Chae-Hoon;Park, I-Sun;Kim, Seong-Ku
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.41-47
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    • 2006
  • Effects of mean flow and nozzle damping on acoustic tuning of a gas-liquid scheme coaxial injector are investigated numerically adopting a linear acoustic analysis. The injector plays a role as a half-wave acoustic resonator for acoustic damping in a combustion chamber of a liquid rocket engine. As Mach number of mean flow in a chamber increases, the resonant frequency of the first tangential mode decreases slightly and the optimum injector tuning length varies negligibly. Nozzle damping affects neither the resonant frequency nor the optimum length. From these numerical results, effects of mean flow and nozzle damping on acoustic tuning of a resonator are negligible. As open area of the injectors increases, the acoustic amplitude decreases, but new injector-coupled modes appear.

Estimation method of heat flux at tube bank exposed to high temperature flue gas in large scale coal fired boilers (보일러 내부 고온가스에 노출된 전열 튜브에서의 열유속 평가 방법)

  • Jung, Jae-Jin;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.259-264
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    • 2009
  • Most of the fossil power plants firing lower grade coals are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. The poor combustion conditions are directly related to the gas flow deviation in upper furnace and convection tube-bank but a less reported issue related to in large-scale oppose wall fired boilers. In order to develop a on-line combustion monitoring system and suggest an alternative heat flux estimation method at tube bank, which is very useful information for boiler design tool and blower optimizing system, field test was conducted at operating power boiler. During the field test the exhaust gases' temperature and tube metal temperature were monitored by using a spatially distributed sensors grid which located in the boiler's high temperature vestibule region. At these locations. the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. Test results showed that the flue gas monitoring method is more proper than metal temperature distribution monitoring for real time combustion monitoring because tube metal temp. distribution monitoring method is related to so many variables such as flue gas, internal flow unbalance, spray etc., Heat flux estimation at the tube bank with flue gas temp. and metal temp. data can be alternative method when tube drilling type sensor can't able to use.

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Case Study on Combustion Stabilization in FASTRAC Thrust Chamber Using Acoustic Cavities (FASTRAC 연소기에서 음향공을 이용한 연소불안정 제어 사례 연구)

  • Kim, Hong-Jip;Kim, Seong-Ku
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.5
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    • pp.29-36
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    • 2012
  • 3-D linear acoustic analysis has been performed to elucidate damping characteristics of large Helmholtz acoustic cavities in FASTRAC thrust chamber. Acoustic impedance concept has been introduced to quantify combustion stabilization capacity. For a given acoustic cavity, sonic velocity in the cavity to achieve an optimal tuning has been determined and satisfactory agreement with the previous results has been obtained. Feasible estimation of sonic velocity in the acoustic cavity has been devised. Results show similar trends without significant deviations, which can be used in the procedure of design and verification of acoustic cavity. From the satisfactory results, investigation of other thrust chambers with acoustic cavities which have shown combustion instabilities will be done as future works.

Case Study on Combustion Stabilization in FASTRAC combustor using Acoustic Cavities (FASTRAC 연소기에서 음향공을 이용한 연소불안정 제어 사례 연구)

  • Kim, Hong-Jip;Kim, Seong-Ku
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.16-23
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    • 2012
  • 3-D linear acoustic analysis has been performed to elucidate damping characteristics of large Helmholtz acoustic cavities in FASTRAC combustor. Acoustic impedance concept has been introduced to quantify combustion stabilization capacity. For a given acoustic cavity, sonic velocity in cavity to achieve an optimal tuning has been determined and satisfactory agreement with the previous results has been obtained. Feasible estimation of sonic velocity in acoustic cavity has been devised. Results show similar trends without significant deviations, which can be used in the procedure of design and verification of acoustic cavity. From the satisfactory results, investigation of other combustors with acoustic cavities which have shown combustion instabilities will be done as future works.

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Size Tailored Nanoparticles of ZrN Prepared by Single-Step Exothermic Chemical Route

  • Lee, Sang-Ki;Park, Kyung-Tae;Ryu, Hong-Youl;Nersisyan, Hayk H.;Lee, Kap-Ho;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.22 no.5
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    • pp.243-248
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    • 2012
  • ZrN nanoparticles were prepared by an exothermic reduction of $ZrCl_4$ with $NaN_3$ in the presence of NaCl flux in a nitrogen atmosphere. Using a solid-state combustion approach, we have demonstrated that the zirconium nitride nanoparticles synthesis process can be completed in only several minutes compared with a few hours for previous synthesis approaches. The chemistry of the combustion process is not complex and is based on a metathesis reaction between $ZrCl_4$ and $NaN_3$. Because of the low melting and boiling points of the raw materials it was possible to synthesize the ZrN phase at low combustion temperatures. It was shown that the combustion temperature and the size of the particles can be readily controlled by tuning the concentration of the NaCl flux. The results show that an increase in the NaCl concentration (from 2 to 13 M) results in a temperature decrease from 1280 to $750^{\circ}C$. ZrN nanoparticles have a high surface area (50-70 $m^2/g$), narrow pore size distribution, and nano-particle size between 10 and 30 nm. The activation energy, which can be extracted from the experimental combustion temperature data, is: E = 20 kcal/mol. The method reported here is self-sustaining, rapid, and can be scaled up for a large scale production of a transition metal nitride nanoparticle system (TiN, TaN, HfN, etc.) with suitable halide salts and alkali metal azide.

Robust Torque Control for an Internal Combustion Engine with Nonlinear Uncertainty (비선형 불확실성을 갖는 내연기관의 강인한 토크제어)

  • Kim, Y.B.;Kim, J.H.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.43-50
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    • 2009
  • If an internal combustion engine is operated by consolidated control, the minimum fuel consumption is achieved satisfying the demanded objectives. For this, it is necessary that the engine is operated on the ideal operating line which satisfies minimum fuel consumption. In this context of view, there are many tries to achieve given object. However, the parameter in the internal combustion engines are variable and depend on the operating points. Therefore, it is necessary to cope with the uncertainties such that the optimal operating may be possible. From this point of view, this paper gives a controller design method and a robust stability condition for engine torque control which satisfies the given control performance and robust stability in the presence of physical parameter perturbation. Exactly, the present paper considers a robust stability of this 2DOF servosystem with nonlinear type uncertainty in the engine system, and a robust stability condition for the servosystem is introduced. This result guarantees that if the plant uncertainty is in the permissible set defined by the given condition then a gain tuning can be carried out to suppress the influence of the plant uncertainties.

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Numerical Study of Acoustic Coupling between Combustion Chamber and Resonators in Liquid Rocket Engine (로켓엔진 연소기와 공명기간의 선형 음향 coupling에 관한 수치적 연구)

  • Park I-Sun;Sohn Chae-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.407-410
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    • 2005
  • Acoustic coupling between combustion chamber and gas-liquid scheme injectors are studied numerically in liquid rocket engine adopting linear acoustic analysis. The injectors can play a role as half-wave resonators. The combustion chamber with numerous injectors shows peculiar acoustic coupling with the injectors. As the injector length approaches a half wavelength or the original tuning length, new injector-coupled acoustic modes show up in the chamber and thereby, the acoustic-damping effect of the tuned injectors is appreciably degraded.

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Design of Robust Torque Controller for an Internal Combustion Engine with Uncertainty (내연기관의 강인한 토크제어를 위한 제어계 설계법)

  • Kim, Young-Bok;Jeong, Jeong-Soon;Lee, Kwon-Soon;Kang, Heui-Yeong
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.11
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    • pp.1029-1037
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    • 2010
  • If an internal combustion engine is operated by consolidated control, the minimum fuel consumption is achieved and the demanded objectives are satisfied. For this, it is necessary that the engine is operated on the ideal operating line which satisfies minimum fuel consumption. In this context of view, there are many tries to achieve given object. However, the parameters in the internal combustion engines are variable and depend on the operating points. Therefore, it is necessary to cope with the uncertainties such that the optimal operating may be possible. From this point of view, this paper gives a controller design method and a robust stability condition for engine torque control which satisfies the given control performance and robust stability in the presence of physical parameter perturbation. Exactly, in this paper, we consider the robust stability problem of this 2DOF servosystem with nonlinear type uncertainty in the engine system, and a robust stability condition for the servosystem is shown. This result guarantees that if the plant uncertainty is in the permissible set defined by the given condition, then a gain tuning can be carried out to suppress the influence of the plant uncertainties.

Damping Characteristics of a Helmholtz Resonator Under the Flow Area (튜브(모사 챔버)내의 유동특성이 음향공 감쇠 능력에 미치는 영향)

  • Song, Jae-Gang;Kim, Young-Mun;Ko, Young-Sung;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.82-85
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    • 2008
  • A Helmholtz resonator is applied to control high frequency combustion instability in liquid rocket engine. Damping characteristics of the Helmholtz resonator are investigated by the flow characteristic and its design. To simulate combustion instability, resonance in a test section(with fixed volume) is made by a pressure pulsator, and then damping characteristics are investigated. Its orifice length and diameter are selected as the design parameters and flow rates are varied to reveal the effect on damping characteristics. The experimental results show that a Helmholtz resonator is also working with flows. When length and diameter of an orifice are small, the tuning frequency increases as the flow velocity increases.

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