• Title/Summary/Keyword: Combined processing process

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Prediction of Phase Transformation of Boron Steel Sheet during Hot Press Forming using Material Properties Modeler and DEFORMTM-HT (보론 강판의 핫 프레스 포밍 공정 시 재료 물성 모델러와 DEFORMTM-HT를 활용한 상 변태 예측)

  • Kang, K.P.;Lee, K.H.;Kim, Y.S.;Ji, M.W.;Suh, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.249-256
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    • 2008
  • Combined phase transformation and heat transfer was considered on the simulation of hot press forming process, using material properties modeler, $JMatPro^{(R)}$ and a finite element package, $DEFORM^{TM}$-HT. In order to obtain high temperature mechanical properties and flow curves for different phases, a material properties modeler, $JMatPro^{(R)}$ was used, avoiding expensive and extensive high temperature materials tests. The results successfully show that the strength of hot press forming parts may exhibit different strength in the same parts, depending on the contact of blank with tooling. It was also shown effectively that the strength of the parts can be controlled by designing appropriate cooling paths and coolants. This was shown in terms of different heat convection coefficient in the calculation. Overall, current combination of software was shown to be an effective tool for the tool and process design of hot forming process, although the material modeler needs to be additionally verified by an appropriate set of high temperature materials test.

Forming Limit Prediction in Tube Hydroforming Processes by Using the FEM and FLSD (유한요소법과 FLSD를 이용한 관재 하이드로포밍 공정에서의 성형 한계 예측)

  • Kim S. W.;Kim J.;Lee J. H.;Kang B. S.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.527-532
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    • 2005
  • Among the failure modes which can occur in tube hydroforming such as wrinkling, bursting or buckling, the bursting by local instability under excessive tensile stresses is irrecoverable phenomenon. Thus, the accurate prediction of bursting condition plays an important role in producing the successfully hydroformed part without any defects. As the classical forming limit criteria, strain-based forming limit diagram (FLD) has widely used to predict the failure in sheet metal forming. However, it is known that the FLD is extremely dependant on strain path throughout the forming process. Furthermore, The application of FLD to hydroforming process, where strain path is no longer linear throughout forming process, may lead to misunderstanding for fracture initiation. In this work, stress-based forming limit diagram (FLSD), which is strain path-independent and more general, was applied to prediction of forming limit in tube hydroforming. Combined with the analytical FLSD determined from plastic instability theory, finite element analyses were carried out to find out the state of stresses during hydroforming operation, and then FLSD is utilized as forming limit criterion. In addition, the approach is verified by a series of bulge tests in view of bursting pressure and shows a good agreement. Consequently, it is shown that the approach proposed in this paper will provide a feasible method to satisfy the increasing practical demands for judging the forming severity in hydroforming processes.

ELECTROCHEMICAL STUDY OF ELECTROLESS PLATING OF SILVER

  • Lee, Jae-Ho
    • Journal of Surface Science and Engineering
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    • v.32 no.3
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    • pp.447-451
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    • 1999
  • Silver has the highest electrical conductivity of all metals and consequently this property is an attractive feature which makes it a leading candidate for use in electronic devices. The research conducted was focused primarily on the development of a process for obtaining a deposited silver-coating onto alumina, for applications related to electrical-conducting devices and, ancillarily, catalysts. Alumina balls and plane substrates were utilized for the investigation. The coating process employed an aqueous ammoniacal silver-nitrate electrolytes with a formaldehyde solution as the reductant. Modifying additives-an activator which would be expected to promote good deposition-characteristics onto the (dielectric) substrate and an inhibitor which would obviate homogeneous reduction (precipitation) of silver was observed when the activator-containing silver-electrolyte reductant constituents were combined. However, the silver-electrolyte/reductant system with inhibitor could be employed (at 8$0^{\circ}C$) to achieve a viable (subject to future research optimization) coating on alumina. The influence of the processing temperature on the deposition process was delineated during the course of the research. The morphology of the deposited-silver on the alumina balls was assessed by SEM imaging. A tape-peel test was employed, with the plane substrates, to semi-quantitatively characterize the adhesion to the alumina.

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Effect of degumming conditions on the fluorescence intensity of fluorescent silk cocoons: A combined experimental and molecular dynamics study

  • Chan Yeong, Yu;Ezekiel Edward, Nettey-Oppong;Elijah, Effah;Su Min, Han;Seong-Wan, Kim;Seung Ho, Choi
    • International Journal of Industrial Entomology and Biomaterials
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    • v.45 no.2
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    • pp.56-69
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    • 2022
  • Silk is a unique natural biopolymer with outstanding biocompatibility, high mechanical strength, and superior optical transparency. Due to its excellent properties, silk has been widely reported as an ideal biomaterial for several biomedical applications. Recently, fluorescent silk protein, a variant of native silk, has been reported as a biophotonic material with the potential for bioimaging and biosensing. Despite the realization of fluorescent silk, the traditional degumming process of fluorescence silk is crude and often results in fluorescence loss. The loss of fluorescent properties is attributed to the sensitivity of silk fibroin to temperature and solvent concentration during degumming. However, there is no comprehensive information on the influence of these processing parameters on fluorescence evolution and decay during fluorescent silk processing. Therefore, we conducted a spectroscopic study on fluorescence decay as a function of temperature, concentration, and duration for fluorescent silk cocoon degumming. Sodium carbonate solution was tested for degumming the fluorescent silk cocoons with different concentrations and temperatures; also, sodium carbonate solution is combined with Alcalase enzyme and triton x-100 to find optimal degumming conditions. Additionally, we conducted a molecular dynamics study to investigate the fundamental effect of temperature on the stability of the fluorescent protein. We observed degumming temperature as the prime source of fluorescent intensity reduction. From the MD study, fluorescence degradation originated from the thermal agitation of fluorescent protein Cα atoms and fluctuations of amino acid residues located in the chromophore region. Overall, degumming fluorescent silk with sodium carbonate and Alcalase enzyme solution at 25 ℃ preserved fluorescence.

Effect of addition of As-received IGCC slag in making geopolymer

  • Kim, Yootaek;Chae, Taesung
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.378-382
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    • 2018
  • It is a known fact that the cement production is responsible for almost 5% of total worldwide $CO_2$ emission, the primary factor affecting global warming. Geopolymers are valuable as ordinary Portland cement (OPC) substitutes because geopolymers release 80% less $CO_2$ than OPC and have mechanical properties sufficiently similar to those of OPC. Therefore, geopolymers have proven attractive to eco-friendly construction industries. Geopolymers can be fabricated from aluminum silicate materials with alkali activators such as fly ash, blast furnace slag, and so on. Integrated gasification combined cycle (IGCC) slag has been used for fabricating geopolymers. In general, IGCC slag geopolymers are fabricated with finely ground and sieved (<128 mesh) IGCC slag. The grinding process of as-received IGCC slag is one of the main costs in geopolymer production. Therefore, the idea of using as-received IGCC slag (before grinding the IGCC slag) as aggregates in the geopolymer matrix was introduced to reduce production cost as well as to enhance compressive strength. As-received IGCC slag (0, 10, 20, 30, 40 wt%) was added in the geopolymer mixing process and the mixtures were compared. The compressive strength of geopolymers with an addition of 10 wt% as-received IGCC slag increased by 19.84% compared to that with no additional as-received IGCC slag and reached up to 41.20 MPa. The enhancement of compressive strength is caused by as-received IGCC slag acting as aggregates in the geopolymer matrix like aggregates in concrete. The density of geopolymers slightly increased to $2.1-2.2g/cm^3$ with increasing slag addition. Therefore, it is concluded that a small addition of as-received IGCC slag into the geopolymer can increase compressive strength and decrease the total cost of the product. Moreover, the direct use of as-received IGCC slag may contribute to environment protection by reducing process time and $CO_2$ emission.

Converting Panax ginseng DNA and chemical fingerprints into two-dimensional barcode

  • Cai, Yong;Li, Peng;Li, Xi-Wen;Zhao, Jing;Chen, Hai;Yang, Qing;Hu, Hao
    • Journal of Ginseng Research
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    • v.41 no.3
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    • pp.339-346
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    • 2017
  • Background: In this study, we investigated how to convert the Panax ginseng DNA sequence code and chemical fingerprints into a two-dimensional code. In order to improve the compression efficiency, GATC2Bytes and digital merger compression algorithms are proposed. Methods: HPLC chemical fingerprint data of 10 groups of P. ginseng from Northeast China and the internal transcribed spacer 2 (ITS2) sequence code as the DNA sequence code were ready for conversion. In order to convert such data into a two-dimensional code, the following six steps were performed: First, the chemical fingerprint characteristic data sets were obtained through the inflection filtering algorithm. Second, precompression processing of such data sets is undertaken. Third, precompression processing was undertaken with the P. ginseng DNA (ITS2) sequence codes. Fourth, the precompressed chemical fingerprint data and the DNA (ITS2) sequence code were combined in accordance with the set data format. Such combined data can be compressed by Zlib, an open source data compression algorithm. Finally, the compressed data generated a two-dimensional code called a quick response code (QR code). Results: Through the abovementioned converting process, it can be found that the number of bytes needed for storing P. ginseng chemical fingerprints and its DNA (ITS2) sequence code can be greatly reduced. After GTCA2Bytes algorithm processing, the ITS2 compression rate reaches 75% and the chemical fingerprint compression rate exceeds 99.65% via filtration and digital merger compression algorithm processing. Therefore, the overall compression ratio even exceeds 99.36%. The capacity of the formed QR code is around 0.5k, which can easily and successfully be read and identified by any smartphone. Conclusion: P. ginseng chemical fingerprints and its DNA (ITS2) sequence code can form a QR code after data processing, and therefore the QR code can be a perfect carrier of the authenticity and quality of P. ginseng information. This study provides a theoretical basis for the development of a quality traceability system of traditional Chinese medicine based on a two-dimensional code.

Study on the Optimization of Parameters for Burring Process Using 980MPa Hot-rolled Thick Sheet Metal (980MPa급 열연 후판재 버링 공정의 변수 최적화 연구)

  • Kim, S.H.;Do, D.T.;Park, J.K.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.30 no.6
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    • pp.291-300
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    • 2021
  • Currently, starting with electric vehicles, the application of ultra-high-strength steel sheets and light metals has expanded to improve mileage by reducing vehicle weight. At a time when internal combustion engine vehicles are rapidly changing to electric vehicles, the application of ultra-high-strength steel is expanding to satisfy both weight reductions and the performance safety of the chassis parts. There is an urgent need to improve the quality of parts without defects. It is particularly difficult to estimate the part formability through the finite element method (FEM) in the burring operation, so product design has been based on the hole expansion ratio (HER) and experience. In this study, design of experiment (DOE), analysis of variance (ANOVA), and regression analysis were combined to optimize the formability by adjusting the process variables affecting the burring formability of ultra-high-strength steel parts. The optimal variables were derived by analyzing the influence of variables and the correlation between the variables through FE analysis. Finally, the optimized process parameters were verified by comparing experiment with simulation. As for the main influence of each process variable, the initial hole diameter of the piercing process and the shape height of the preforming process had the greatest effects on burring formability, while the effect of a lower round of punching in the burring process was the least. Moreover, as the diameter of the initial hole increased, the thickness reduction rate in the burring part decreased, and the final burring height increased as the shape height during preforming increased.

Face Region Detection using a Color Union Model and The Levenberg-Marquadt Algorithm (색상 조합 모델과 LM(Levenberg-Marquadt)알고리즘을 이용한 얼굴 영역 검출)

  • Kim, Jin-Ok
    • The KIPS Transactions:PartB
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    • v.14B no.4
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    • pp.255-262
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    • 2007
  • This paper proposes an enhanced skin color-based detection method to find a region of human face in color images. The proposed detection method combines three color spaces, RGB, $YC_bC_r$, YIQ and builds color union histograms of luminance and chrominance components respectively. Combined color union histograms are then fed in to the back-propagation neural network for training and Levenberg-Marquadt algorithm is applied to the iteration process of training. Proposed method with Levenberg-Marquadt algorithm applied to training process of neural network contributes to solve a local minimum problem of back-propagation neural network, one of common methods of training for face detection, and lead to make lower a detection error rate. Further, proposed color-based detection method using combined color union histograms which give emphasis to chrominance components divided from luminance components inputs more confident values at the neural network and shows higher detection accuracy in comparison to the histogram of single color space. The experiments show that these approaches perform a good capability for face region detection, and these are robust to illumination conditions.

Digital Switching Filter Algorithm using Modified Fuzzy Weights and Combined Weights in Mixed Image Noise Environment (복합 영상 잡음 환경에서 변형된 퍼지가중치 및 결합가중치를 사용한 디지털 스위칭 필터 알고리즘)

  • Cheon, Bong-Won;Kim, Nam-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.5
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    • pp.645-651
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    • 2021
  • With the advent of the Fourth Industrial Revolution, modern society uses a diverse pool of devices. In this context, there is increasing interest in removing various kinds of noise arising in data transmission. However, it is difficult to restore image that damaged by mixed noise, and a digital filter that effectively restores an image according to the characteristics of the noise is required. In this paper, we propose a digital switching filter algorithm to remove mixed noise generated during digital image transmission. The proposed algorithm switches the filtering process through noise judgment and reconstructs the image using fuzzy weights and combined weights based on the pixel values inside the mask. To evaluate the proposed algorithm, we compared it with existing filter algorithms through simulation. Filtering results were expanded and compared for visual evaluation, and PSNR comparison was used for quantitative evaluation.

Analysis of Densification Behavior during Powder Equal Channel Angular Pressing using Critical Relative Density Model (임계상대밀도 모델을 이용한 분말 등통로각압축 공정시 분말 치밀화 거동)

  • Bok, Cheon-Hee;Yoo, Ji-Hoon;Yoon, Seung-Chae;Kim, Taek-Soo;Chun, Byong-Sun;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.365-370
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    • 2008
  • In this study, bottom-up powder processing and top-down severe plastic deformation processing approaches were combined in order to achieve both full density and grain refinement with least grain growth. The numerical modeling of the powder process requires the appropriate constitutive model for densification of the powder materials. The present research investigates the effect of representative powder yield function of the Shima-Oyane model and the critical relative density model. It was found that the critical relative density model is better than the Shima-Oyane model for powder densification behavior, especially for initial stage.