• Title/Summary/Keyword: Cold-air Flow Simulation

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Advanced New Process Development of Two-Stage Swirl Calciner

  • Suh, Hyung-Suhk;Park, Choon-Keun;Ryu, Jae-Sang;Kwak, Hong-Bae
    • The Korean Journal of Ceramics
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    • v.5 no.3
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    • pp.296-302
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    • 1999
  • The state of the art of the 2-stage swirl calciner is to make 2-stage counter gas flow in a calciner with cooler hot air. Gas flow in the calciner increases retention time of raw mix particles. Simple structure of the 2-stage swirl calciner operated optimally the rotary cement kiln. In this study, in order to decide the entrance type of the cooler air of the optimal calciner model, an entrance cooler air velocity, the input points of raw mix were analyzed in many aspects with cold model experiment and computational fluidized dynamic simulation. It was found that the entrance type of cooler air fully splite 2-stage for the optimal condition of the cold model calciner. The operation conditions were that the input feeding, the cooler air velocity and the air velocity of throat were 0.33kg/$\textrm m$3$, 15m/s and 20m/s respectively. The performance of 150 t/d the pilot plant connected with the kiln rising duct was that volume capacity of the calciner is over 430 kg/$\textrm m$3$-h, decarbonation rate of raw mix apparently 90%, heat consumption 950 kcal/kg-cli and retention time of raw mix 2.4 sec. Its the best operating condition is cooler air velocity 18m/s, the gas velocity of throat 25m/s, feeding rate of raw mix 10t/h. The operating experience of the pilot plant confirmed the success of scale up for over 3000 t-cli/d.

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Prediction of Frost Layer Growth on a Cold Plate (저온 평판에서의 서리층 성장 예측)

  • Jhee, Sung;Lee, Kwan-Soo;Yeo, Moon-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.9
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    • pp.1325-1331
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    • 2002
  • This study presents a numerical model to predict the behavior of frost layer growth. The characteristics of the heat and mass transfer inside the frost layer are analyzed by coupling the air flow with the frost layer. The present model is validated by comparing with the several other analytical models. It has been known that most of the previous models cause considerable errors depending on the working conditions or correlations used in predicting the frost thickness growth, whereas the model in this work estimates the thickness of the frost layer more accurately within an error of 10% in comparison with the experimental data. Simulation results are presented for variations of heat and mass transfer during the frost formation and for the behavior of frost layer growth along the direction of air flow.

A Study on the 2-D Melt Fluid Flow Analysis by SMAC Method (SMAC법을 이용한 2차원 탕류해석에 관한 연구)

  • Choi, Jeong-Kil;Kim, Seoung-Bin;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.12 no.1
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    • pp.40-50
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    • 1992
  • A computer simulation of mold filling has been performed in order to analyze the fluid flow pattern in a mold cavity since casting defects such as cold shut formation, entrapment of air or gas, and inclusions are closely related to the fluid flow phenomena. The flow of molten metal entering the mold cavity with free surface has been modeled by SMAC(Simplified Marker and Cell) method. Two dimensional analysis was carried out on plate shape castings with two types of gate system. The calculation results were compared with those of water modeling experiments and showed relatively good agreement.

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Visualization of Internal Flows in Sub-scaled Wall Injection Test model of SRM (고체로켓모터의 축소형 표면분사 시험모델에서의 내부유동 가시화)

  • Kim, Do-Hun;Cho, Yong-Ho;Lee, Yeol;Koo, Ja-Ye;Kim, Yoon-Gon;Kang, Moon-Jung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.225-227
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    • 2011
  • The geometrically sub-scaled wall-injection test model was employed to visualize interactions of internal flow of a solid rocket motor equipped fin/slot grain and submerged nozzle. Symmetric vortex and circumferential flow patterns were visualized.

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Numerical Simulation of the Liquid Flow in the Lower Part of the Blast Furnace - A Cold Flow Case (고로하부 액체유동에 대한 수치해석 사례 - 냉간유동)

  • Jin, Hong-Jong;Choi, Sang-Min;Jung, Jin-Kyung
    • Journal of the Korean Society of Combustion
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    • v.13 no.2
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    • pp.33-41
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    • 2008
  • The high permeability of the gas in the molten iron of the dripping zone of the blast furnace is a major factor in achieving the stable operation of a furnace with high productivity. Basic studies of the liquid flow behavior in a packed bed are necessary to grasp the effect of various operational changes on conditions in the dropping zone. Molten iron and slag together playa critical role in the lower zone, transporting mass and energy, while impairing and redistributing the gas flow. In turn, molten iron and slag undergo physical and chemical changes, and are redistributed radially as they descend to the hearth. In this research, mathematical formulations are derived for the gas and the liquid. The solid phase is fixed with constant porosity. The information for the molten iron and slag includes the hold-up, velocity, pressure, and information related to the areas of interaction between the gas and the liquid, and the solid and the liquid. Predictable results include the velocity, pressure and temperature distribution. Additional parameters include the packed particle size and the air blast rate.

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A Study on the Effect of Ceiling Type Air Conditioner on Sprinkler Head Operation (천장형 에어컨이 스프링클러 헤드 작동에 미치는 영향에 관한 연구)

  • Yi, Sunyoung;Yoon, Myong O;Lee, Youngju;Lee, Jun
    • Journal of Korean Society of Disaster and Security
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    • v.13 no.1
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    • pp.51-58
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    • 2020
  • This paper analyzes the effect of airflow of ceiling air conditioner on the operation of sprinkler head using a simulation program. The simulation space is 10 m × 7 m × 3 m, and the size of the fire is 0.8 m × 0.8 m × 0.6 m. The cold air flow from the air conditioner is at 25℃ and the wind speed is divided into three cases : 10 ㎧, 8.5 ㎧, and 7.5 ㎧. Simulation results show that all cases had operating delays compared to when the air conditioner was not running, and the sprinkler head did not operate until 10 minutes had elapsed at 10 ㎧ wind speed. These results confirmed that the sprinkler head was delayed in the air conditioning space and the worst result of early evolution failure was observed in strong winds such as 10 ㎧.

Necessary Conditions for Optimal Ventilation of Small Negative Pressure Ventilating Piglet House with Corridor and Attic for Preheating (소규모 복도-더그매 예열 음압환기방식 무창자돈사의 최적 환기 요건에 관한 연구)

  • Lee, Seung-Joo;Chang, Dong-Il;Hwang, Seon-Ho;Gutierrez, Winson M.;Chang, Hong-Hee
    • Journal of Biosystems Engineering
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    • v.35 no.6
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    • pp.434-442
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    • 2010
  • This study was carried out to determine necessary conditions for optimal ventilation of small windowless piglet house (4.0 (W) $\times$ 11.0 (L) $\times$ 2.6(H) m) with corridor and attic for preheating using CFD (Computational Fluid Dynamics) simulation. The experimental weaning piglet house was consisted of a corridor, an attic, 4 rooms (3.0 (W) $\times$ 2.75(L) m), 3 fences (0.7(H) m), 5 air inlets and 2 exhaust fans (0.4 (D) m) and simulated using CFD code, FLUENT. The simulation results for the experimental weaning piglet house showed that each room was uniformly ventilated under all the experimental conditions and air velocities at 0.1 m above floor are less than 0.15 m/s for 0.75 m/s and 1.0 m/s of air inlet velocity but 0.61 m/s for 1.25 m/s. The simulation results are similar to the measured results. Considering the air flow pattern, ventilating efficiency, air velocity at 0.1 m above floor and cold stress of weaning piglets and so on, the optimum velocity of air inlet might be 1.0 m/s.

A Numerical Study on the Pressure Drop and Heat Transfer in the Hot Channel of Plate heat Exchanger with Chevron Shape (쉐브론 형상 판형 열교환기의 고온 채널에서의 압력손실 및 열전달 특성에 관한 해석 연구)

  • Sohn, Sangho;Shin, Jeong-Heon;Kim, Jungchul;Yoon, Seok Ho;Lee, Kong Hoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.4
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    • pp.175-185
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    • 2018
  • This research investigates the internal flow and heat transfer in a plate heat exchanger with chevron shape by utilizing the computational fluid dynamics (CFD) software. The basic unit of the plate heat exchanger is generally composed of a hot channel, an intermediate chevron plate, and a cold channel. Several studies have reported experimental and numerical simulation of heat transfer and pressure drop. This study focused on the detailed numerical simulation of flow and heat transfer in the complicated chevron shape channel. The long chevron plate was designed to include 16 chevron patterns. For proper mesh resolution, the number of cells was determined after the grid sensitivity test. The working fluid is water, and its properties are defined as a function of temperature. The Reynolds number ranges from 900 to 9,000 in the simulation. A realizable $k-{\varepsilon}$ model and non-equilibrium wall function are properly considered for the turbulent flow. The friction factors and heat transfer coefficient are validated by comparing them with existing empirical correlations, and other patterned flow phenomena are also investigated.

Analysis of the High Pressure Die Casting Process by Computer Simulation (수치해석에 의한 고압다이캐스팅용 금형설계 및 주조공정해석)

  • Lee, Chang-Ho;Choi, Jae-Kwon;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.20 no.6
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    • pp.400-406
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    • 2000
  • Computer simulation for the predictions of casting defects is very important to produce high quality castings with less cost. Complicate shaped Al solenoid housing part was selected to be cold chamber die cast and a numerical simulation technique was applied for the optimization of the chill vent position and gating. A first design led to insufficient central flow. This flow left the last filled areas falling into the inner portion of the part. And last filled area did not fit the chill vent position. So these resulted in a high possibility of air entrapment in the casting and the design was not proper for the part. The design was improved by using a proper gating system, a more chill vent and proper overflow positions. New design provided a homogenous mold filling pattern and the last filled areas that being located at the overflow and chill vent. Casting plan which produce good quality solenoid housing part was established by using the computer simulation.

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Simulation for Improvement of Temperature Distribution Inside Refrigerator (냉장고 고내 온도산포 개선에 관한 전산모사)

  • Gao, Jia-Chen;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.98-103
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    • 2019
  • With the increasing need for environmental protection, it is particularly important to improve the energy saving and reliability of refrigerators. Generally, the cold air flowing into the freezer compartment transits to the bottom of the refrigerating compartment, which can lead to uneven temperature distribution. This paper proposes two design solutions for improving the temperature distribution problem. Of these, the optimal refrigeration design was selected and tested using Computational Fluid Dynamics (CFD) modeling and simulation. The results showed improved uniformity of the temperature distribution inside the refrigerator, thus benefitting food storage while reducing energy consumption.