• 제목/요약/키워드: Cold rolling mill

검색결과 109건 처리시간 0.025초

비대칭 압연시 알루미늄 1100 판재에서 집합조직 형성 (Development of Texture in Aluminum 1100 Sheets during Asymmetrical Rolling.)

  • 지영규;정효태;허무영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.105-108
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    • 2003
  • Sheets of aluminum alloy 1100 were asymmetrically cold rolled in a rolling mill with different roll speeds. In order to promote the shear deformation during asymmetrical rolling, cold rolling without lubrication was performed. The evolution of texture components during asymmetrical rolling was investigated by the calculation of the orientation distribution function (ODF) using the monoclinic sample symmetry. The strain state during asymmetrical rolling was tackled by means of FEM calculations. Asymmetrical rolling gave rise to the development of pronounced strain gradients throughout the thickness layers which resulted in the formation of strong texture gradients in the aluminum sheet.

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롤속도 비 1.5/l.0 비대칭 압연 시 알루미늄 판재에서 변형집합조직의 형성 (Development of Deformation Texture in Aluminum Sheets during Asymmetrical Rolling with a Roll Speed Ratio of 1.5/l.0)

  • 지영규;정효태;허무영
    • 소성∙가공
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    • 제12권3호
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    • pp.244-250
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    • 2003
  • Sheets of aluminum alloy 1100 were asymmetrically cold rolled in a rolling mill with different roll speeds. In order to promote the shear deformation during asymmetrical rolling, cold rolling without lubrication was performed with a roll speed ratio of 1.5/l.0. The evolution of texture components during asymmetrical rolling was investigated by the calculation of the orientation distribution function (ODF) using the monoclinic sample symmetry. The strain state during asymmetrical rolling was tackled by means of FEM calculations. Asymmetrical rolling gave rise to the development of pronounced strain gradients throughout the thickness layers which resulted in the formation of strong texture gradients in the aluminum sheet.

연속냉각압연에서의 압연하중 예측정도 향상에 대한 연구 (A Study on the Improvement of Prediction Accuracy for Rolling Force in Continuous Cold Rolling Mill)

  • 송길호;박해두;김신일
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2257-2265
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    • 1996
  • In the cold rolling mill, it is very important that a constrained static flow stress of rolled strip and rolling force calculation model be exactly considered to improve an prediction accuracy for rolling forces. Therefore, in this study, the values of the constrained static flow stress are used by deriving the regression equation which is a function of rolling conditions(FDT, CT) and chemical compositions(C, Si, Mn), previously applied by making the tables of yield strength for hot coils with size. And with the consideration that an elastic deformation part of an rolled strip appears at the entry and delivery side of the contacting area between the work roll and rolled strip is calculated. By applying these methods, the more accurate prediction for rolling force is obtained. As a results, the deviation of thickness is significantly reduced in the rolling direction.

N4SID 알고리즘을 이용한 연속 냉간 압연기의 선형모델 규명 (Identification of Linear Model of Tandem Cold Mill Using N4SID Algorithm)

  • 엄상오;황이철;김윤식;김종윤;박영산
    • 한국정보통신학회논문지
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    • 제3권4호
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    • pp.895-905
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    • 1999
  • This paper identifies a linear time-invariant mathematical model of each stand of a five-stand tandem cold mill to design a robust $H_\infty$ thickness controller by applying input and output data sets to N4SID (Numerical algorithms for Subspace State Space System Identification) method. The input-output data sets describe interstand interference in the process of tandem cold rolling and are obtained from a nonlinear simulator of the tandem cold mill. In result, it is shown that the identified model well approximates the nonlinear model than a Taylor linearized model. Furthermore, uncertainties including roll eccentricity and incoming strip variation are quantitatively analyzed from the plot of maximum singular values.

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4단 압연기용 작업롤의 표면조도가공 특성과 판면조도 변화에 관한 연구 (A Study on the Texturing Characteristics of Work Roll and Variation of Strip Surface Roughness in 4-Hi Mill)

  • 김문경;전언찬;김순경
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.167-175
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    • 1996
  • Work roll wear in the cold rolling of steel strip is strongly affected by rolling materials, rolling conditions and lubrication. Tests were performed to find the effects of rolling materials under the same lubricating conditions. Surface roughness of cold rolled steel strip as well as the coating technique itself is quite improtant in obtaining high image clarity of electronic products and car outer panels. Therefore this paper reviews for improvement of roughness and peak count about the surface of Cr coated work roll is investigated from the actual temper mill. The conclusions were obtained as follows; 1) Work roll wear in the cold rolling of steel strip is strongly affected by carbon contents of rolling materials, but there is not a separating force and total reduction ratio. 2) The roughness of strip surface is larger in the direction of width than in roll direction. 3) The electro-discharge textured roll has more uniform roughness distribu- tion than shot blasted roll and it's life time is two times longer than shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness. 4) The life time of Cr coated work roll is 2 times longer than that of shot blasted work roll and variation of peak count, roughness and life time of Cr coated work roll is similar to electro-discharge texturing work roll. 5) The proper Cr coating thickness is 10 .mu. m at the work roll of temper mill.

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냉간압연 가공시 압연유와 조도변화에 관한 연구 (A Study on Coolant and Roughness Variation in the Cold Rolling)

  • 전언찬;김순경
    • 대한기계학회논문집
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    • 제19권5호
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    • pp.1149-1157
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    • 1995
  • The research for variation of coolant film thickness and separating force has been investigated following the examination for friction profile of work roll and roughness change of strip surface in rolling mill producting actual commercial products. The obtained results are as follows ; (1) Coolant film thickness in cold rolling has been increased relative to the circumferential velocity of work roll, and formation of coolant films has decreased with the smaller diameter of work roll. (2) Separating force is related to the formation of coolant film, and large separating force is needed to the formation of coolant film but it is constant after formation of appropriate film. (3) Wear and roughness alleviation of work roll is larger in bottom-roll than in top-roll on cold surface is larger in the direction of width than in roll direction, and changes of roughness and strip surface hardness rarely occurred after 3 passes.

냉간 압연기에서 작업롤의 질량 불평형에 관한 연구 (Investigation of Unbalanced Mass of a Work Roll in a Cold Rolling Mill)

  • 김영득;김창완;박현철
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.429-435
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    • 2012
  • 압연공정 중에 작업롤은 스트립과의 지속적인 마찰에 의해 마모가 발생하여, 질량 불평형이 발생하게 된다. 이러한 작업롤의 질량 불평형을 고려한 압연기의 수학적 모델을 제안하였고, 이 모델은 실험에 의해 검증되었다. 작업롤은 편심을 가진 강체 로터로 가정되어, 질량 불평형의 채터 진동에 대한 영향을 분석하였다. 스핀들의 준평형 해석을 통해 계산된 조인트 힘은 압연기의 작업롤에 외력으로 작용시켰다. 압연기의 운동방정식을 직접적분법으로 풀어 과도 응답을 얻고 주파수 분석을 수행하였다. 편심은 수직 방향의 진동보다 수평 방향의 진동에 더 큰 영향을 끼쳤는데, 작업롤 반경의 1%의 편심거리도 수평 방향 채터 주파수의 진폭을 크게 상승시킬 수 있다는 것을 확인하였다.

마이크로버블을 이용한 냉연 산회수설비공정 발생 염화수소 가스 처리 (Treatment of Hydrochloric acid from Regeneration and Scrubber system of Cold Rolling Mill Plant with Micro-bubble)

  • 정용준;정재억;김예진
    • 한국습지학회지
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    • 제17권2호
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    • pp.118-123
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    • 2015
  • 제강산업의 냉연 산회수 설비공정을 검토하였고, 공정에서 발생되는 염화수소 가스를 처리하기 위하여 마이크로버블이 발생되는 DIWS 시스템을 운전하였다. 염화수소 가스의 대기배출허용기준을 만족하기 위해서는 추가공정의 도입이 필요한 것으로 나타났다. DIWS 장치로 유입되는 평균 염화수소 가스의 농도는 22.3 ppm, 배출가스의 농도는 0.59 ppm으로 평균 제거율은 97.3%였다. TMS 장치에 의한 10시간 5분 간격 측정에서도 평균 0.69 ppm으로 안정적이었으며, 수동으로 측정하여 TMS 장치의 신뢰도를 검증하였다.