• Title/Summary/Keyword: Cold hardness

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Accelerated Life Prediction of CPB(cold-pad-batch) Padder Roll Rubber to Chemical Degradation (CPB(Cold-Pad-Batch) 염색 패더롤 고무에서 화학적 노화로 인한 가속 수명예측)

  • Lim, Jee Young;Nam, Chang Woo;Lee, Woosung
    • Textile Coloration and Finishing
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    • v.29 no.3
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    • pp.155-161
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    • 2017
  • In CPB(Cold-Pad-Batch) dyeing, the rubber of the padder roll is influenced by the heat, chemical and mechanical influences and thus aging of the padder roll rubber occurs. This study presents an accelerated thermal aging test of the CPB padder roll rubber with strong alkali conditions. Using Arrhenius formula of the various property values for the various aging temperatures($80^{\circ}C$, $90^{\circ}C$, $100^{\circ}C$) of the padder roll, the accelerated life predictions could be calculated. The threshold value of the property was set at different values. The hardness was set at the point where 5% degradation occurs based on the actual use conditions, and the tensile strength was set at the point where 50% degradation occurs based on the general life prediction standards. From the results of the different physical properties at differing temperatures, the Arrhenius plot could be obtained. Through the usage of the Arrhenius Equation, significant duration expectation could be predicted, and the chemical aging behavior of the CPB padder roll could be found at the arbitrary and actual temperatures.

An Experimental Study on the Impact Characteristics of Surface Hardened Al 5052-H34 Alloy (표면처리된 알루미늄 5052-H34 합금의 층격특성에 관한 실험적 연구)

  • 손세원;김희재;이두성;홍성희
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.178-186
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    • 2003
  • In order to investigate the fracture behaviors (penetration modes) and the resistance to penetration during ballistic impact of Al 5052-H34 alloy laminates, cold-rolled Al 5052-H34 alloy laminates, anodized Al 5052-H34 alloy laminates, and anodized Al 5052-H34 alloy after cold-rolling, a ballistic testing was conducted. In general, superior armor materials are brittle materials which have a high hardness. Ballistic resistance of these materials was measured by a protection ballistic limit (V$_{50}$), a statistical velocity with 50% probability fur incompletete penetration. Fracture begaviors and ballistic tolerance, described by penetration modes, ate observed from the results from the results of V$_{50}$ test and Projectile Through Plates (PTP) test at velocities greater than V$_{50}$, respectively. PTP tests were conducted with 0$_{\circ}$obliquity at room temperature using 5.56mm ball projectile. V$_{50}$ tests with 0$_{\circ}$obliquity at room temperature were concucted with projectiles that could achieve neat or complete penetration during PTP tests. Surface hardness, resistance to penetration, and penetration modes of Al 5052-H34 alloy laminates are compared to those of cold-rolled Al 5052-H34 alloy laminates and anodized Al 5052-H34 alloy laminates and anodized Al 5052-H34 cold-rolled alloy.

Correlation of Cold Work, Annealing, and Microstructure in Zircaloy-4 Cladding Material (지르칼로이-4피복재에서 가공도, 열처리 및 미세조직과의 상호관계)

  • Jeong, Yong-Hwan;Kim, Uh-Chul
    • Nuclear Engineering and Technology
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    • v.18 no.4
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    • pp.267-272
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    • 1986
  • To obtain various necessary data for the manufacturing and the use of the nuclear fuel cladding tube, the effects of deformation and heat treatment on Properties of Zircalof-4 material have been studied. The hardness is increased rapidly at a low degree of cold work and increased rapidly at cold work above 10%. Recrystallization has been completed at 64$0^{\circ}C$, 59$0^{\circ}C$, and 555$^{\circ}C$ in 30%, 60% and 80% cold worked specimen, respectively. The transformation of microstructure with increasing cooling rate after $\beta$-annealing is as follows; coarse Widmanstatten ($\alpha$) longrightarrow fine parallel plate ($\alpha$) longrightarrow martensite ($\alpha$$^{'}$). At the same time, hardness increased with increasing cooling rate. rate.

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A Study on the Analysis of Plastic Zone in Carbon Steel after Strain Aginig (변형시효처리한 탄소강의 소성역 해석에 관한 연구)

  • 손세원;이진수;장정원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.933-937
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    • 1996
  • In this paper, the behavior of plastic zone in the notch tip was studied under Loye's Micro Vickers Hardness Measurement Method. The direction forming maximum plastic zone was estimated by finite element analysis. In the experiments, cold rolling sheet SGCD3, SK5 and hot rolling sheet SS41, S4SC was used to study the influence of carbon contents on plastic zone. The standard hardness test specimen and the notch hardness test specimen was made and loaded cyclically. The specimen was aged to stabilize the hardness. After aging treatment, the notch specimen was made and simple tension load of 50% yield strength was applied. The hardness test at the notch tip until the hardness data of standard hardness specimen was checked was performed.

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Finite Element Analysis for the Relation between Hardness and Effective Strain (경도-유효변형률 관계에 관한 유한요소 해석)

  • Kwon, Soon-Goo;Park, Joon-Hong
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.125-130
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    • 1999
  • It is already known that hardness value of cold-forged product is in close conjunction with its effective strain. This paper presents the method to predict the relation between effective strains and hardness values by using FE-simulation of hardness test from the conception that hardness indicates resistance to plastic deformation. The results of FE-simulation for the material with pre-strain arc compared with those of experiments of the references to show the feasibility of the proposed method.

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Material Properties of Thick Aluminum Coating Made by Cold Gas Dynamic Spray Deposition (초음속 저온분사법에 의해 적층된 알루미늄 층의 재료 물성)

  • Lee, Jae-Chul;Ahn, Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.88-95
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    • 2006
  • Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold-spray uses supersonic gas flow to carry metallic powders to the substrate. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but in this study macro scale deposition was conducted. Properties of aluminum layer by cold-spray deposition such as coefficient of thermal expansion (CTE), modulus of elasticity. hardness, and electric conductivity were measured. The results showed that properties of aluminum layer by cold-spray deposition were different from properties of pure aluminum and aluminum alloy.

IMPROVEMENT OF FATIGUE LIFE IN POST-WELD COLD WORKED ALUMINUM RESISTANT SPOT WELDS

  • Kim, D.;Blake, D.M.;Ryu, S.J.;Lim, B.S.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.579-584
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    • 2006
  • Aluminum Resistance Spot Weld(Al RSW) is an enabling technology for body assembly of low mass fraction vehicles. Due to the unreliable durability of spot-welded joints, applications of Al RSW are limited. This study presents experimental investigation on the use of a post-weld cold working process to improve the fatigue strength of Al RSW. The post-weld cold working process includes special shaped indenters that are pressed or driven into the structure to induce compressive residual stresses. The mechanical properties of the post-weld cold worked Al RSW were investigated, including the experimental results of fatigue and micro-hardness tests. Comparisons of the mechanical properties and qualitative results between the as-welded RSW specimens and the post-weld cold worked RSW specimens are discussed. The post-weld cold worked Al RSW samples had an increase in both microhardness and fatigue life.

Cold stroage of Citrus unshiu Marc. var. okitsu produced in Cheju (제주산 흥진조생 온주밀감의 저온저장)

  • Go, Jeong-Sam;Yang, Sang-Ho;Kim, Seong-Hak
    • Food Science and Preservation
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    • v.3 no.2
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    • pp.105-111
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    • 1996
  • The conditions of cold stroage of Citrus unshiu Marc. var. okitsu produced in Cheju were investigated. The changes of peel moisture contents soluble solids, total sugar, vitamin C and density were slightly occured, and decay ratio was below 20% on keeping freshness relatively till late of March during cold storage. After thats decayed citrus fruits were increased gradually mainly from cold injury with lower temperature and high humidity. The loss of fruit weight, decrease of fruit hardness, and decrease of acid content were occured gradually during cold stroage. Because of the difficulty of long term storage for Citrus unshiu, the conditions and periods of cold storage would be determined after considering the physicochemical properties of fruits every year.

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Microstructure and Mechanical Properties of AA6061/AA5052/AA6061 Complex Sheet Fabricated by Cold-Roll Bonding Process (냉간압연접합법에 의해 제조된 AA6061/AA5052/AA6061 복합판재의 미세조직 및 기계적 성질)

  • Hwang, Ju-Yeon;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.29 no.6
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    • pp.392-397
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    • 2019
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

Microstructure and Mechanical Properties of Cold Roll-Bonded Layered AA6061/AA5052/AA6061/AA5052 Aluminum Alloy Sheet (냉간압연접합된 층상 AA6061/AA5052/AA6061/AA5052 알루미늄합금판재의 미세조직 및 기계적 성질)

  • Jo, Sang-Hyeon;Park, Bo-Bae;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.32 no.3
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    • pp.161-167
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    • 2022
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061/AA5052 layered sheet. Two AA6061 and one AA5052 sheets of 2mm thickness, 40mm width and 300mm length are alternately stacked, then reduced to a thickness of 2.0 mm by multi-pass cold rolling after surface treatment such as degreasing and wire brushing. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at a rolling speed of 6.0 m/sec. The roll-bonded AA6061/AA5052/AA6061/AA5052 layered sheet is then hardened by natural aging (T4) and artificial aging (T6) treatments. The microstructure of the as-roll bonded and the age-hardened Al sheets was revealed by SEM observation; the mechanical properties were investigated by tensile testing and hardness testing. After T4 and T6 aging treatment, the specimens had a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 regions. The as-roll-bonded specimen showed a clad structure in which the hardness of AA5052 regions was higher than that of AA6061 regions. However, after T4 and T6 aging treatment, specimens exhibited different structures, with hardness of AA6061 regions higher than that of AA5052 regions. Strengths of T6 and T4 age-treated specimens were found to increase by 1.55 and 1.36 times, respectively, compared to the value of the starting material.