• Title/Summary/Keyword: Cold cutting

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A Study on Improvement of Dimensional Accuracy of Cold forged Helical Gears using Back Pressure Forming (배압성형을 이용한 냉간단조 헬리컬 기어의 치수정밀도 향상에 관한 연구)

  • Kim, H.S.;Jung, H.C.;Lee, Y.S.;Kang, S.H.;Lee, I.H.;Choi, S.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.139-142
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    • 2009
  • As important mechanical elements, gears have been used widely in power transferring systems such as automobile transmission and there have been several researches trying to make gear parts with cold or warm forging in order to reduce cost and time required to gear manufacturing process. Although forging processes of spur and bevel gears have been developed as practical level owing to active previous researches in Korea, the manufacturing of helical gear has been still depended on traditional gear cutting processes such as hobbing, deburring and shaving. In order to manufacture helical gears with cold forging process, a research project supported by government has been conducted by Daegu university, KIMS and TAK and this paper deals with effects of back pressure forming technique to cold forging of helical gear as a fundamental research.

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Effects of Irradiation and Cold Storage on Rooting and Growth of Chrysanthemum Cuttings (방사선조사와 저온저장이 국화 삽수의 발근 및 생육에 미치는 영향)

  • 김진규;노설아;신해식;송희섭;최병진
    • Korean Journal of Environmental Biology
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    • v.20 no.4
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    • pp.355-359
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    • 2002
  • This study was carried out to investigate the combined effect of cold storage with irradiation on rooting of chrysanthemum cuttings. Each cutting was six cm in length with three real leaves. A set of Groups of the cuttings was irradiated with 0 to 70Gy of gamma-ray after four weeks of cold storage, while another groups were irradiated with the same doses and then stored at $4^\circ{C}$ for four weeks. Root and shoot growth were observed at 15 and 20 days after planting of the cuttings in a Plug tray. Accelerated root formation was observed in 30 Gy irradiated group, and root growth was also enhanced in 20 and 30 Gy irradiated groups 20 days after planting. In case of irradiation combined with pre-treatment of cold storage, survival rate of cuttings was the highest (80%) in 30 Gy irradiated group. The groups treated with irradiation first before cold storage were apparently better in root formation, among which 50 Gy irradiated group showed the highest rate of root growth.

A Study on the Microscopic Precision of Machined Surface according to Variation of Machining Environments in High Speed Endmilling (고속 엔드밀가공에서 가공환경 변화에 따른 가공면의 미시적 정밀도에 관한 연구)

  • Kwon, Dong-Hee;Lee, Jong-Hwan;Hwang, In-Ok;Kang, Myung-Chang;Kim, Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.50-57
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    • 2006
  • The investigation of microscopic precision in high speed endmilling is necessary for machinability evaluation, and the environmentally conscious machining technology have more important position in recent machining process. The microscopic precision of workpiece is influenced by machining environments variation as cutting fluid type and lubricant method. In this study, the cutting forces according to variation of cooling and lubrication are investigated by specially designed tool dynamometer. And the surface roughness, micro hardness and residual stress are evaluated according to machining environment. The characteristics of damaged layer in environmentally conscious machining and conventional machining using cutting fluid are compared experimentally.

A Study on the Elastic Deformation of Forged Bevel Gears and Die (단조 베벨 기어의 탄성회복과 금형변형에 관한 연구)

  • 김명곤;강우진;조종래;이정환;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.34-37
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    • 2003
  • Cold forging has several advantages as compared with conventional forming by cutting process. In this study, the elastic deformations of straight bevel gear and die induced by cold forging process are investigated to use 3D-Scanner. So we could estimate the total elastic deformation as comparing between forged bevel gears and die. And finite element analysis has been performed to predict the elastic deformation, each of cold forged bevel gear and die. The predicted values are compared with the experimental values and as a result they are well agreed with experimental data.

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Effects of Storage Temperature and Rooting Media on Growth of Cuttings in Chrysanthemum indicum L. (저장온도 및 삽목용토가 감국 삽수 생육에 미치는 영향)

  • Yang, Su Jin;Lee, Si Young;Lee, Hannah;Lim, Jung Dae;Chung, Ill Min;Song, Hong Keun
    • Korean Journal of Medicinal Crop Science
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    • v.24 no.6
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    • pp.479-485
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    • 2016
  • Background: Planting vigorous cuttings that quickly develop shoots and roots is essential to the biological and economic success of producing medicinal flowers. The present study aimed to evaluate the effect of storage temperature and duration on seedling capacity in the propagation of Chrysanthemum indicum L. and to investigate the effect of rooting media on the growth of C. indicum L. after cutting. Methods and Results: Returning cuttings to supplemental cold storage ($2.0{\pm}1.0^{\circ}C$) may extend duration of cutting viability 6 weeks, returning cuttings to supplemental warm storage ($25.0{\pm}1.0^{\circ}C$) is not recommended. The treatment of the growing media experiments, which were conducted in the 2014 planting seasons, included sawdust, river sand, topsoil + sawdust, topsoil + poultry manure, sawdust + river sand, river sand + poultry manure, topsoil + river sand + poultry manure, topsoil + poultry manure + river sand + sawdust. Result indicated that the topsoil + poultry manure media performed best and supported the highest number of branches (3.47), branch length (26.39), and number of leaves (88.63). Conclusions: The results of the present study suggest that cold storage and the topsoil + poultry manure growth media was superior in supporting the early establishment of C. indicum cutting, this result will have a tremendous influence on propagation of this species.

The Daily Dose and Decoct Method of Rhubarb in Treatise on Cold Damage Diseases (상한론 탕제(傷寒論 湯劑)에서 대황(大黃) 1일 복용량과 추출법)

  • Kim, In-Rak
    • The Korea Journal of Herbology
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    • v.31 no.3
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    • pp.37-41
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    • 2016
  • Objectives : The purpose of this study is to assume the size of sliced piece, daily dose and extracting Method of Rhubarb in Treatise on Cold Damage Diseases.Methods : I contrast results of recent studies with assuming results based on original text of Treatise on Cold Damage Diseases.Results : Daily dose was 6, 4 or 2 Ryang in case of cutting Rhubarb in bean-size. These prescriptions were decocted with water or sinked in boiled water. Another daily doses were large baduk-piece size 6 units and baduk-piece size 6 units in case of cutting Rhubarb in size bigger than bean. The former was used in adding to the Jisilchijasi-tang in case of constipation, the latter was used in Sihogayonggolmoryeo-tang and Jeodang-tang. The size of large baduk-piece was 2.32 cm in width, 4.64 cm in length, 4.3 g in weight, and the length and weight of baduk-piece was half of that was. Two sizes of Rhubarbs were sunk in water for 12 hours. After decocting the other ingredients, mixed Rhubarb extraction and Rhubarb, and then boiled it for 1 minute.Conclusions : From this study, daily dose of Rhubarb was 6, 4 or 2 Ryang and the 6 pieces of large baduk-piece or baduk-piece are respectively 4 or 2 Ryang. The extracting methods was decocting, sinking in boiled water for short time, sinking in water for long time and then mixing these with other decocted solution.

A Study on the Manufacturing Cold Forging Dies by Cold Hobbing (콜드호빙에 의한 냉간단조용 금형제작에 관한 연구)

  • Yoo, Heonil;Kim, Sei-Hwan;Seo, Hee-Kang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.594-603
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    • 1996
  • It has been known that the life time of cold forging dies is shorten by the cracks and wear produced during the operation. Thus it is required to mak the same new one too often, At this time of making new ont the cutting work and electical discharge machining were mormally used. But the precision of product is declined in every times of making the mew dies due to the diffefence in dimensional accuracy arised from the electical discharge machining. Especially it can't meet the delivery date because the production was delayed for making another die. Furthemore it has the problem of increasing the production cost. Therfore inthis study we tried to solve these problems using the hobbing method instead of electical discharge machining.

Effectiveness Validation on Cold Multi-Stage Forging of Aluminum Inner Tie Rod Socket (알루미늄 이너 타이로드 소켓의 냉간다단단조 유효성 검증)

  • Park, Jae-Wook;Choi, Jong-Won;Jeong, Enn-Eun;Yoon, Il-Chae;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.49-55
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    • 2022
  • Recently, the automobile industry has continued to demand lighter materials owing to international environmental regulations and increased convenience. To address this demand, aluminum parts have increased in popularity and are mainly developed and produced through hot forging and cold pressing. However, because this method has low yield and low production efficiency, a new manufacturing method is desirable. In this study, the water capacity efficiency of an aluminum inner tie rod socket was investigated using cold forging that provided a high yield and excellent production efficiency. Mechanical properties were derived through tensile testing of 6110A aluminum materials, and critical fracture factor and process analysis based on experimental data were carried out. The optimized process was applied as a prototype using cold multi-stage forging, and based on the derived results, the formability, productivity, and material efficiency of aluminum inner tie rod socket parts using this cold forging process was verified.

Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material (초경소재 선정을 위한 고속가공의 엔드밀 성능 평가)

  • Kwon, Dong-Hee;Kim, Jeong-Suk;Kim, Min-Wook;Jeong, Young-Keun;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.

A study on the cutting punch shape about roll forming process (롤 포밍 공정에서 컷팅 펀치 형상에 관한 연구)

  • Cheong, Mun-Su
    • Design & Manufacturing
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    • v.10 no.3
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    • pp.34-38
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    • 2016
  • Roll forming is a continuous production process that is mass-produced. The roll forming process is produced in various forms. The special feature of roll forming is a continuous production. Therefore, the process of cutting the material is essential. The troubles in a shearing process affects the low productivity. Accordingly, it is important to reduce the factors that inhibit the material flow. And it is difficult to apply the common shear angle. Because it is not a simple forms, such as a progressive die. This study shows how to select the angle of a shear punch and the shape of a cutting punch in the product with a specific shape. Conclusively through three different model, it is advantageous to apply the different shear angle and clearance along the forms.