• Title/Summary/Keyword: Cold Work

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A Study on Work Roll Wear and Surface Roughness of Steel Strip in the Cold Rolling (냉간압연가공시 Work roll 마멸과 판면조도에 관한 연구)

  • Jeon, Eon-Chan;Kim, Sun-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.33-40
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    • 1991
  • The decrease in surface roughness of work roll and steel strip in cold rolling of low carbon steel strip has been investigated by working distance, materials, total separating force and total reduction ratio. The main results are as follows; For the same lubricating conditions. 1) The changing of surface roughness of steel strip were similar to work roll. The transcription ratio is in inverse proportion to the carbon content of steel strip. 2) The surface roughness of steel strip is hardly change according to changing of total separating force and total reduction ration. 3) The wear of work rolls surface is more rapid in that case of continuous casted steel strip than ingot casted steel strip. The aluminium content dull powder adhere on the rolls surface, and so. It makes the mirror surface of work roll accelerate.

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A Study on the Utilization of the LNG Cold Heat for the Reduction of the Power Consumption in Main Air Compressors in Cryogenic Air Separation (심냉 공기분리공정의 공기압축공정에서 전력비 절감을 위한 액화천연가스 냉열 활용에 대한 연구)

  • CHO, DUHEE;CHO, JUNGHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.3
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    • pp.322-327
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    • 2020
  • In this work, a study for the reduction of the electric power consumption has been estimated in main air compressors in the air separation unit through cryogenic distillation columns with PRO/II with PROVISION V10.2 at AVEVA company. Both required LNG mass flow rate and cold heat contained in 1 ton of LNG were also predicted using Peng-Robinson equation of state with Twu's new alpha function. Through this work, we concluded that 32.33-48.69% of electric power could be saved by using LNG cold heat.

Technology of profile and shape control in the 6-high Tandem cold Rolling Mill (연속 6단 냉간압연기에서 Profile 및 형상제어 압연기술)

  • 박해두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.142-149
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    • 1999
  • Strip profile and shape control is one of the most important technologies in cold mill, especially for ultra-thin and wide cold strip. The 6-high mills, both of HCMW and UCMW mill, are known to be very effective for the shape controllability. The optimized values of these factors for set-up scheduling were analyzed and found that excellent strip control would be possible by controlling the combination of the influencing factors according to hot coil profile. The important considerations for operation were discussed for individual stand.

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Effect of Geometrical shape and Cold work on Deformation and Hydrogen absorption behaivor in Palladium (팔라듐에서의 변형 및 수소흡수거동에 미치는 형상 및 가공의 영향)

  • Jung, Y.G.;Kim, K.H.;Kim, S.W.
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.4
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    • pp.247-255
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    • 2001
  • The relation between the deformation and the geometrical shape, and the effect of cold work on the hydrogen absorption behavior in palladium were investigated. The Pd specimens used were plates and wires as cold worked and annealed states. The palladium plates and wires were loaded with hydrogen by electrochemical method. Experimental analyses were carried out through X -ray diffraction, micrometer measurement and decimal balance measurement. As the results, it is found that the effect of cold work on hydrogen absorption capacity was relatively small. The deformation of the palladium plates in thickness direction is larger than in other lateral directions whereas the palladium wires showed the same deformation ratio in all radius directions because of the circular distribution of coexisting $\alpha$ and $\beta$ phases. The products of plastic deformation such as slip lines and voids etc. were observed abundantly in all specimens although the specimens had undergone only once of a hydrogen absorption and desorption.

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A Fundamental Study on Data Item occurred in EPC Stage of Pipeline in Extreme Cold Weather (극한지 자원이송망 EPC단계에서 발생되는 데이터 항목에 관한 기초연구)

  • Kim, Chang-Han;Won, Seo-Kyung;Lee, Jun-Bok;Han, Choong-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.18-19
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    • 2014
  • As issued the development of energy resources, EPC work process through the IT technology is essential for efficient business management, and systematic management of data generated in this process is needed. In domestic, the research related to system development for the collection and management of construction data detected in the field has been done continuously, but pipeline business target the long-distance in extreme cold weather, almost no cases have been studied up to now. Therefore, this research is aimed to derive the data item for efficient management in EPC Stage of pipeline business in extreme cold weather. WBS system of EPC work are classified easily at two levels, data items can be divided based on the type of document. In the future I will be expected to be the foundation of the systematic management of data generated in the EPC step-by-step of pipeline business.

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Correlation of Cold Work, Annealing, and Microstructure in Zircaloy-4 Cladding Material (지르칼로이-4피복재에서 가공도, 열처리 및 미세조직과의 상호관계)

  • Jeong, Yong-Hwan;Kim, Uh-Chul
    • Nuclear Engineering and Technology
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    • v.18 no.4
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    • pp.267-272
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    • 1986
  • To obtain various necessary data for the manufacturing and the use of the nuclear fuel cladding tube, the effects of deformation and heat treatment on Properties of Zircalof-4 material have been studied. The hardness is increased rapidly at a low degree of cold work and increased rapidly at cold work above 10%. Recrystallization has been completed at 64$0^{\circ}C$, 59$0^{\circ}C$, and 555$^{\circ}C$ in 30%, 60% and 80% cold worked specimen, respectively. The transformation of microstructure with increasing cooling rate after $\beta$-annealing is as follows; coarse Widmanstatten ($\alpha$) longrightarrow fine parallel plate ($\alpha$) longrightarrow martensite ($\alpha$$^{'}$). At the same time, hardness increased with increasing cooling rate. rate.

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A Study on the Texturing Characteristics of Work Roll and Variation of Strip Surface Roughness in 4-Hi Mill (4단 압연기용 작업롤의 표면조도가공 특성과 판면조도 변화에 관한 연구)

  • Kim, Moon Kyung;Jeon, Eon Chan;Kim, Soon Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.167-175
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    • 1996
  • Work roll wear in the cold rolling of steel strip is strongly affected by rolling materials, rolling conditions and lubrication. Tests were performed to find the effects of rolling materials under the same lubricating conditions. Surface roughness of cold rolled steel strip as well as the coating technique itself is quite improtant in obtaining high image clarity of electronic products and car outer panels. Therefore this paper reviews for improvement of roughness and peak count about the surface of Cr coated work roll is investigated from the actual temper mill. The conclusions were obtained as follows; 1) Work roll wear in the cold rolling of steel strip is strongly affected by carbon contents of rolling materials, but there is not a separating force and total reduction ratio. 2) The roughness of strip surface is larger in the direction of width than in roll direction. 3) The electro-discharge textured roll has more uniform roughness distribu- tion than shot blasted roll and it's life time is two times longer than shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness. 4) The life time of Cr coated work roll is 2 times longer than that of shot blasted work roll and variation of peak count, roughness and life time of Cr coated work roll is similar to electro-discharge texturing work roll. 5) The proper Cr coating thickness is 10 .mu. m at the work roll of temper mill.

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Work Softening Behavior of Zn-15%Al alloy (Zn-15%Al 합금의 가공연화 거동)

  • Jun, Joong-Hwan;Seong, Ki-Duk;Kim, Jeong-Min;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.1
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    • pp.18-23
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    • 2005
  • Effect of cold rolling on microstructural changes has been investigated for a Zn-15%Al alloy to elucidate the reason for its work softening behavior. Fully annealed microstructure of the Zn-15%Al alloy is characterized by ${\eta}$ grains and (${\eta}+{\alpha}$) lamellar colonies, where ${\eta}$ and ${\alpha}$ are Zn-rich HCP and Al-rich FCC phases, respectively. The hardness decreases continuously with increasing cold rolling degree, exhibiting work softening behavior. It is revealed that during the cold rolling, (${\eta}+{\alpha}$) lamellar colonies gradually change into equiaxed ${\eta}$ and ${\alpha}$ grains due to dynamic recrystallization at room temperature, while pre-existing ${\eta}$ grains are only deformed without recrystallization. Furthermore, cold rolling causes the precipitation of dissolved Al solutes in ${\eta}$ grains. In view of these results, change of (${\eta}+{\alpha}$) phases from lamellar to equiaxed morphology, which results in structural softness and increase in equiaxed ${\eta}/{\alpha}$ grain boundaries with higher mobility, and deterioration of solution hardening by precipitation of Al solutes from ${\eta}$ grains, are thought to contribute to the work softening of Zn-15%Al alloy.

An Analysis of Physical Load of the Shipping Work in Cold Storage Warehouses (냉동창고 출하작업의 신체부담 분석에 관한 연구)

  • 장성록
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.192-198
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    • 1999
  • Work-related musculoskeletal disorders constitute a major source of employee disability and lost wages. Cumulative Trauma Disorders(CTD) refers to a category of physical conditions which result from chronic musculoskeletal injury. Assessment of CTD risk in industry at early stage allows for early control, a safe environment, and a healthier workforce. In this study, the physical load of the shipping work in the cold storage warehouse were especially investigated. Employees were working with almost unnatural posture in a very restricted work space. The questionnaire and biomechanical analysis were used to evaluate the physical load. Results from analyses showed that they were sufficiently exposed to CTD due to repetition and unnatural posture. Based on the analysis, ways for improving working conditions are proposed. The analysis and proposals in this paper will serve as a basic tool for designing/redesigning working environment such as improvement of tools and equipments, design of times for work/rest cycle.

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Characterization of Microstructure and Mechanical Properties of Micro-alloyed Cold Forging Steel and Product (냉간단조용 비조질강 및 성형품의 미세조직과 기계적 특성분석)

  • Suh D.W.;Lee Y.S.;Kwon Y.N.;Lee J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.409-412
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    • 2004
  • Microstructures and mechanical properties of microalloyed cold forging steel and cold forged prototype automobile part are characterized. The work hardening according to the increase of plastic strain plays a major role in increasing the tensile strength of microalloyed cold forging steel during cold forming. On the other hand, inhomogeneous distribution of plastic strain causes variations in microstructure and mechanical properties. The relation between inhomogeneous distribution of plastic strain and variations in microstructure and mechanical properties is discussed. The variation of mechanical property in cold forged automobile part is analyzed using quantitative evaluation of plastic strain from finite element method.

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