• 제목/요약/키워드: Coke dust

검색결과 18건 처리시간 0.055초

함철 폐기물의 용융환원 공정에 관한 분석연구 (An Analysis of Simulation Model for Smelting Reduction Process of Waste Containing Iron Oxide)

  • Dong-Joon Min
    • 자원리싸이클링
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    • 제5권4호
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    • pp.17-24
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    • 1996
  • The computer simulation model was established to verify the applicability of smelting reduction concept to treatment of industrial wastes which becomes issue on the enviromental and recycling view point. Computer simulation model provides as following results. The increase of post combustion ratio(PCR) and heat transfer efficiency of PC energy(HTE) is effective ways to save energy. But, in order to increase PCR, recovery efficiency of post combustion energy(HTE) have to be higher than 85% HTE considering refractory life and saving energy together. Coke is most useful fuel source because it shows lowest dependence of PCR and low hydrogen content. The quality of hot metal of current process would be expected to the similar level with that of blast furnace. The utilization of scrap and Al dross can be also possible to maximize the advantages of current process which is high temperature and chemical dilution with hot metal and slag. In case of scrap, energy consumption was slightly increases because of heating up energy of scrap. Consquently, current process concept provides the possibility of intergrating recycles of industrial wastes materials such as EAF slag, coke oven dust, life terminated acidic refractory, aluminium dross and scrap by smelting reduction process.

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내열성여과포의 개발 및 기초성능 규명 (Development and Characterization of High Temperature Filter)

  • 박영옥;구철오;임정환;김홍룡;손재익;이영우
    • 에너지공학
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    • 제7권1호
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    • pp.103-112
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    • 1998
  • 산업용 직물여과포의 운전에서 발견되는 다양한 문제점들을 해결하기 위한 일환으로 내열성여과포를 개발하여 성능을 규명하였다. 국내 산업체에서 배출되는 대표적인 네 종류의 먼지들, 즉 제철공정의 코크먼지, 시멘트 제조업체의 시멘트 먼지, 유동층 연소로의 비산회재, 그리고 폐플라스틱 소각로의 연소재에 대하여 여과포의 성능을 시험하였다. 내열성여과포의 물리화학적 특성은 평균 세공흐름압력 및 기포점 세공지름, 평균흐름 세공지름, 세공크기분포, SO2 및 NO2 분위기에서의 물성변화의 항목으로 평가 되었다. 또한, 벤치규모의 필터시험장치에서 직물여과포에 대한 압력손실, 먼지 통과율, 여과포 성능 평가지수를 조사하였다. 본 연구에서 개발된 직물여과포는 양호한 물리화학적 필터 특성을 지니고 있으며 전형적인 산업체 먼지를 처리하는데 적합하였다.

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전기전도성 재료를 혼입한 시멘트 모르타르의 전기적 특성에 관한 연구 (A study on the Properties of Cement Mortar Containing Electrically Conductive Materials)

  • 최길섭;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.933-938
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    • 2000
  • Concrete has been used for many years as a composite material that has excellent mechanical properties and durability for construction. However, concrete is a poor electrical conductor, especially under dry conditions. Concrete that is excellent in both mechanical and electrical conductivity properties may have important applications in the electrical, electronic, military and construction industry(e.g. for de-icing road from snow). The purpose of this investigation is to improve the electrical conductive of cement mortar preparared with coke dust, graphite, carbon black and carbon fiber as filler. From the test result, as the content of electrically conductive material increased, fluidity and strength decreased but resistivity decreased. The resistivity of electrical conductive cement mortar is effect by water/cement, and aggregate. Cement mortar containing carbon fiber has the best electrical properties considering strength. From this study, it is enough to assure the use of carbon fiber, carbon black and graphite as a conductive filler for electrical conductive cement mortar.

간헐탈진형 충격기류식 여과집진장치의 여과포 반사거리 예측 (Prediction of Off-line Type Pulse Air Jet Bag Filter Reflection Distance)

  • 손정삼;정용현;서정민
    • 한국환경과학회지
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    • 제32권11호
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    • pp.801-809
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    • 2023
  • The purpose of this study is to predict the reflection distance following to the pulsing pressure, total air supplying, filter bag size using numercial analysis techniques and use it as an efficient operation condition and economic data for off-line type pulse air jet bag filter. In this research, filtration area 6 m2 condition, calculate filter resistance coefficient for simulation through the main experiments using coke dust. Ansys fluent V19.0 apply to CFD simulation, and analysis pulsing characteristics about pulsing pressure, filtration velocity and nozzle diameter. The maximum reflecting distance of off-line type pulse air jet bag filter is 1,000 mm regardless of total air supplying at over the 42 L/m2 conditions, that indicates off-line type can extend filter bag length 1,000 mm than on-line type. In order to effective primary and secondary pulsing of off-line type pulse air jet bag filter, over the 5 bar of pulsing pressure and over the 42 L/m2 of total air supplying are needed.

다중회귀모형을 이용한 벤츄리가 없는 충격기류식 여과집진장치 압력손실 예측 (Pressure Drop Predictions Using Multiple Regression Model in Pulse Jet Type Bag Filter Without Venturi)

  • 서정민;박정호;조재환;진경호;정문섭;이병인;홍성철;시바쿠마르;최금찬
    • 한국환경과학회지
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    • 제23권12호
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    • pp.2045-2056
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    • 2014
  • In this study, pressure drop was measured in the pulse jet bag filter without venturi on which 16 numbers of filter bags (Ø$140{\times}850{\ell}$) are installed according to operation condition(filtration velocity, inlet dust concentration, pulse pressure, and pulse interval) using coke dust from steel mill. The obtained 180 pressure drop test data were used to predict pressure drop with multiple regression model so that pressure drop data can be used for effective operation condition and as basic data for economical design. The prediction results showed that when filtration velocity was increased by 1%, pressure drop was increased by 2.2% which indicated that filtration velocity among operation condition was attributed on the pressure drop the most. Pressure was dropped by 1.53% when pulse pressure was increased by 1% which also confirmed that pulse pressure was the major factor affecting on the pressure drop next to filtration velocity. Meanwhile, pressure drops were found increased by 0.3% and 0.37%, respectively when inlet dust concentration and pulse interval were increased by 1% implying that the effects of inlet dust concentration and pulse interval were less as compared with those changes of filtration velocity and pulse pressure. Therefore, the larger effect on the pressure drop the pulse jet bag filter was found in the order of filtration velocity($V_f$), pulse pressure($P_p$), inlet dust concentration($C_i$), pulse interval($P_i$). Also, the prediction result of filtration velocity, inlet dust concentration, pulse pressure, and pulse interval which showed the largest effect on the pressure drop indicated that stable operation can be executed with filtration velocity less than 1.5 m/min and inlet dust concentration less than $4g/m^3$. However, it was regarded that pulse pressure and pulse interval need to be adjusted when inlet dust concentration is higher than $4g/m^3$. When filtration velocity and pulse pressure were examined, operation was possible regardless of changes in pulse pressure if filtration velocity was at 1.5 m/min. If filtration velocity was increased to 2 m/min. operation would be possible only when pulse pressure was set at higher than $5.8kgf/cm^2$. Also, the prediction result of pressure drop with filtration velocity and pulse interval showed that operation with pulse interval less than 50 sec. should be carried out under filtration velocity at 1.5 m/min. While, pulse interval should be set at lower than 11 sec. if filtration velocity was set at 2 m/min. Under the conditions of filtration velocity lower than 1 m/min and high pulse pressure higher than $7kgf/cm^2$, though pressure drop would be less, in this case, economic feasibility would be low due to increased in installation and operation cost since scale of dust collection equipment becomes larger and life of filtration bag becomes shortened due to high pulse pressure.

전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구 (A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust)

  • 윤재홍;윤치현
    • 자원리싸이클링
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    • 제32권1호
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    • pp.50-59
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    • 2023
  • 전기로에서 고철(Scrap)의 용해과정에서 발생되는 분진량은 고철장입량의 약1.5%정도이며, 주로 백필터(Bag Filter)에서 포집된다. 전기로 제강분진의 주요한 구성원소인 아연(Zn)과 철(Fe)중에서 아연성분은, 제강분진에 탄소계의 환원재(코크스, 무연탄)와 석회석(C/S제어)을 첨가하여 Pellet형태로 가공한 후에 반응로(Rotary Kiln 또는 RHF)에 장입하여 환원, 휘발, 재산화의 단계적인 세부반응을 거쳐서, 60wt%Zn을 함유한 조산화아연(Crude Zinc Oxide)으로 회수된다. 한편 제강분진 중의 철(Fe)성분은, Fe-Base의 Clinker(2차부산물)라고 하는 고형물의 형태로 반응기로부터 배출된다. 기존의 Fe-Clinker의 처리방법은, 각국의 상황에 따라서 다양한 방안들이 시행되고 있는데, 대표적인 처리방법으로는 매립, 재활용(로반재, 콘크리트용 골재, 시멘트제조용 Fe-Source), 그 외에 다양한 처리방법들이 있다. 이들 방법들 중에서 매립의 경우는, 침출수에 의한 환경오염, 고가의 매립비용, Fe자원의 낭비 등의 이유로, 결코 바람직한 처리방법이라고 할 수는 없다. 그러나 Fe-Clinker중의 Fe성분을 전기로를 이용하여 직접적으로 재활용하는 방법에 대한 연구결과는 거의 찾아볼 수 없었다. 따라서 본 연구에서는 Fe-Clinker중의 Fe성분을 보다 적극적으로 회수하기 위한 방법으로서, 먼저 Fe-Clinker를 분쇄하고 이어서 비중선별과 자력선별을 순차적으로 실시하여, Fe-성분이 농축된 조분(Coarse particle, >약10㎛)과 슬래그성분을 주로 함유한 미분(Fine particle, <약10㎛)으로 분리하였다. 이렇게 분리한 조분에 탄소계 환원제(코크스, 무연탄)와 점결재(전분)를 첨가하여 단광 Clinker를 제조하여, 전기로에 고철을 장입할 때에 소량(1~3wt%)의 단광Clinker를 함께 장입하여, 단광Clinker의 첨가재(가탄재, Fe-Source, 발열재 등으로서의 역할)로서의 사용가능성을 조사하였다. 그 결과, 비록 소량이지만, 전력원단위와 생산수율이 다소 향상되는 효과를 나타내었으며, 용융금속에 대한 가탄효과도 확인할 수 있었다.

충격기류식 여과집진장치에서 압력손실에 영향을 주는 인자의 효율예측 (Prediction of the Efficiency of Factors Affecting Pressure Drop in a Pulse Air Jet-type Bag Filter)

  • 서정민;류재용;임우택;정문섭;박정호;신춘환
    • 한국환경과학회지
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    • 제19권4호
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    • pp.437-446
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    • 2010
  • The pressure drop through pulse air jet-type bag filter is one of the most important factors on the operating cost of bagfilter houses. In this study, the pilot-scale pulse air jet-type bag filter with about 6 m2 filtration area was designed and tested for investigating the effects of the four operating conditions on the total pressure drop, using the coke dust collected from a steel mill factory. When the face velocity is higher than 2 m/min, it is not applicable to on-spot due to the increase of power expenses resulting from a high-pressure drop, and thus, 1.5 m/min is considered to be reasonable. The regression analysis results show that the degree of effects of independent parameters is a order of face velocity > concentration > time > pressure. The results of SPSS answer tree analysis also reveal that the operation time affects the pressure drop greatly in case of 1 m/min of face velocity, while the inlet concentration affects the pressure drop in case of face velocity more than 1.5 m/min.

연속탈진형 충격기류식 여과집진장치의 여과포 유효탈진거리 예측 (A Study on Prediction of On-line Type Pulse Air Jet Bag Filter Effective Pulsing Distance)

  • 손정삼;서정민;박정호
    • 한국환경과학회지
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    • 제32권8호
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    • pp.555-561
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    • 2023
  • A study is to predict the effective pulsing distance following to the pulsing pressure, nozzle diameter, filtration velocity using numercial analysis techniques and use it as an efficient operation condition and economic data for on-line type pulse air jet bag filter. Filtration area 6 m2 condition, calculate filter resistance coefficient for simulation through the primary experiments using coke dust. For CFD simulation, analysis pulsing characteristics about nozzle diameter, filtration velocity and pulsing pressure. The maximum pulsing length of on-line type pulse air jet bag filter, in 10mm nozzle, filtration velocity 1.5m/min and pulsing pressure 5 bar conditions, is 2,285 mm, maximum length is 76.2% of the total filter bag, which is sufficient to pulsing. In 12mm nozzle, pulsing pressure 5 bar and filtration area 1.22 m2 conditions, the maximum pulsing length of on-line type pulse air jet bag filter is 1,744~2,952 mm, and the maximum length is 2,952 mm indicates pulsing air can be reached to the bottom of filter bag. When the nozzle diameter is increased 8mm to 10mm, maximum pulsing length is extended 40~47%, and increased 10mm to 12 mm, maximum pulsing length is extended 10~17%. For effective pulsing, over the 5bar of pulsing pressure and larger than 10 mm of nozzle diameter are required.