• Journal of Korea Foundry Society
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• v.19 no.5
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• pp.393-402
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• 1999

The reheating of the billet in the semi-solid state as quickly and homogeneously as possible is one of the most important aspects. From this point of view, an optimal design of the induction coil is necessary. The objective of inductive coil designsi a uniform induction heating over the length of the billet. The effect of coil length, diameter, the gap between coil surface and billet and axial position of the billet on temperature distribution of billet has been investigated. These design parameters have an important effectiveness on the electro-magnetic field. Therefore, in this study an optimal coil design to minimize electromagnetic ed effect will be proposed by defining the relationship between billet length and coil length. In particular, key point in induction heating process is focussed on optimizing the coil design with regard to the size of the heating billet and the frequency of induction heating system. After demonstrating the suitability of an optimal coil design through the FEM simulation of the induction heating process, the results of the coil design are also applied to the reheating process to obtain a fine globular microstructure. Its considered that the reheating conditions of aluminum alloys for thixoforging and a new CAE model of the induction heating process are very useful for thixoforging practitioners including induction heating ones.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.2
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• pp.118-123
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• 2018

Coil guns are known worldwide as inexpensive space launch vehicles. The principle of Fleming's right-hand rule allows the coil gun to accelerate the projectile by applying enormous voltage to the solenoid coil. This study was performed to improve the speed of the coil gun using MATLAB, a commercially available numerical program for high launching force of electromagnetic projectiles. To maximize the speed of the projectile, the largest coil of American wire gauge was used, and the number of windings in the radial and axial directions of the solenoid coil was optimized. Optimal length of the projectile was obtained by calculating the optimal aspect ratio between the axial length of the solenoid coil and the length of the projectile.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• v.12B no.1
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• pp.7-12
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• 2002

This paper presents a method to estimate an effective length of a 1000-kVA superconducting generator using three-dimensional FE analysis. Flux linkage of stator coil and the induced voltage are calculated with FEM program and Faraday's law. An effective length of the stator coil is estimated using the calculated voltage and geometric configurationn of the machine. In order to verify the estimation method, 30-kVA superconducting generator is built and tested. The test result agrees reasonably well with the estimation.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.822_823
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• 2009

Superconducting fault current limiters (SFCLs) provide one of the most effective solutions to cope with enormous increase of fault current level. The 13.2 kV/ 630 A class resistive SFCL using coated conductor (CC) was developed and its short-circuit test was successful. Successful commercialization of the SFCL requires that no loss is produced by impedance of limiting coil during normal operation. Since the limiting coil consists of inner layer and outer layer, gap length between the layers is an important parameter to analyze the electromagnetic characteristics of coil. This paper deals with the electromagnetic characteristics of coil according to gap length through the simulation and analysis in comparison with experiment results.

• Journal of Magnetics
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• v.14 no.1
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• pp.47-51
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• 2009

The coreless linear synchronous motor (coreless LSM) has been widely used as a driving source of semiconductor production processes for machine speeding up, positioning accuracy and simple maintenance. However, this coreless LSM suffers the disadvantage of decreased thrust force created by the leakage of magnetic flux. With the goal of increasing the generated thrust force and decreasing the cogging force, the slot of the core part was removed and a moving-coil-type slotless LSM (moving-coil-type slotless LSM) is proposed in this paper. Although this moving-coil-type slotless LSM with a back-yoke at the primary side demonstrated an increase in the generated thrust force, it remained capable of generating the cogging force when the primary side was moved due to the position between the permanent magnet and the back-yoke. Therefore, we attempted to decrease the cogging force of the moving-coil-type slotless LSM. We found that the back-yoke length at the primary side needs to be made $0.5{\tau}$ longer than the integral multiple of the magnetic pole pitch in order to decrease the cogging force created by the moving-coil-type slotless LSM.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.62 no.6
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• pp.762-766
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• 2013

Interest in Wireless Power Transmission (WPT) technology has been increasing worldwide recently. This trend is proved by commercialized products such as electric toothbrush, wireless razor, and wireless charger for mobile phone battery. Studies for enhancing the applicability of the technology have been continuously conducted. Currently the WPT technology is based on the technologies using microwave, inductively coupling, and magnetic resonance. In the meantime, development of the microwave-based WPT faces difficulty due to health hazards involved in the technology, and application of the WPT technology using inductively coupling is restricted by area due to the problem of transmission length. In comparison, the WPT technology using magnetic resonance draws attention in terms of efficiency and transmission length. In this study, the sending coil based on the WPT technology using magnetic resonance system was replaced with an HTS coil to enhance transmission efficiency. Since the HTS coil has a zero resistance, power transmission loss can be minimized. At the same time, size of the current density could be increased to 100 times or more than typical coils. In addition, through impedance matching of LC device, maximal resonance properties were induced and consequently, frequency selection quality characteristics or Q was enhanced. As a result, the WPT type using the HTS coil showed a longer transmission length and better transmission efficiency compared with the WPT type using typical coils.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.53 no.8
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• pp.477-487
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• 2004

Helical magneto-cumulative generators(MCGs) are devices which convert explosive energy into electromagnetic energy. The electromagnetic energy supplied from an external circuit is amplified by an explosively driven metal conductor mounted at the center of a helical coil compressing magnetic flux between the conductor and the coil. To optimize the coil design, output properties of small-size helical MCGs were measured while varying design parameters; the number of coil sections, length of the sections, pitch in the sections, and type of copper wire. Dimensions of the coil were kept constant, 50 mm in diameter and 200 mm in length. The coil was fabricated by using enamel-coated copper wire of 1 mm in diameter. The highest energy amplification ratio and figure of merit were 52.5 and 0.81, respectively. from an helical MCG with initial inductance of 63.7 $\mu$H at initial energy of 0.152 kJ Based on the experimental and calculated results, empirical formulas capable of optimizing coil designs were derived. By using these formulas, pitch in each coil section can be obtained at an arbitrary inductive load for high energy amplification ratio and figure of merit.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.943-944
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• 2007

In this paper, the development and the test of 13.2kV/630A high-Tc superconducting fault current limiting coil are described. The fault current limiting coil made of Coated Conductor (CC) was fabricated with bifilar winding method for non-inductive characteristics and tested in the distribution power system level in Dec. 2006. In order to determine the length of the superconducting coil, applied voltage per unit length(V/m) was studied analytically and it was verified through experiments. For the volume minimization, the coil was designed with concentrical arrangement method. The short-circuit test was performed with the prospective fault current of asymmetrical 10kA whose maximum fault current was $30kA_{peak}$. In the test, the voltage drop and the current of the coil were measured and the resistance of the coil was obtained. Also, the temperature rise of the coil was calculated with the relationship between the resistance and the temperature of CC. In this paper, the experimental results are analyzed and compared with the simulation.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2003.10a
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• pp.263-268
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• 2003

The Electrical insulation design and testing of high temperature superconducting (HTS) coil for high temperature superconducting fault current limiter (HTSFCL) has been performed. Electrical insulating factors of HTS coil for HTSFCL are turn-to-turn, layer-to-layer. The electrical insulation of turn-to-turn depends on surface length, and the electrical insulation of layer-to-layer depends on surface length and breakdown strength of L$N_2$. Therefore, two basic characteristics of breakdown and flashover voltage were experimentally investigated to design electrical insulation for 6.6㎸ Class HTSFCL. We used Weibull distribution to set electric field strength for insulation design. And mini-model HTS coil for HTSFCL was designed by using Weibull distribution and was manufactured to investigate breakdown characteristics. The mini-model HTS coil had passed in AC and Impulse withstand test.

• Journal of Magnetics
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• v.18 no.4
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• pp.481-486
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• 2013

An electromagnetic launcher (EML) system accelerates and launches a projectile by converting electric energy into kinetic energy. There are two types of EML systems under development: the rail gun and the coil gun. A railgun comprises a pair of parallel conducting rails, along which a sliding armature is accelerated by the electromagnetic effects of a current that flows down one rail, into the armature and then back along the other rail, but the high mechanical friction between the projectile and the rail can damage the projectile. A coil gun launches the projectile by the attractive magnetic force of the electromagnetic coil. A higher projectile muzzle velocity needs multiple stages of electromagnetic coils, which makes the coil gun EML system longer. As a result, the installation cost of a coil gun EML system is very high due to the large installation site needed for the EML. We present a coil gun EML system that has a new structure and arrangement for multiple electromagnetic coils to reduce the length of the system. A mathematical model of the proposed coil gun EML system is developed in order to calculate the magnetic field and forces, and to simulate the muzzle velocity of a projectile by driving and switching the electric current into multiple stages of electromagnetic coils. Using the proposed design, the length of the coil gun EML system is shortened by 31% compared with a conventional coil gun system while satisfying a target projectile muzzle velocity of over 100 m/s.