• Title/Summary/Keyword: Coil Spring Design

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Development of the Coil Spring Design Program for Spring Operating Mechanism (스프링조작기 개발을 위한 코일 스프링 설계 프로그램 개발)

  • Kim, Min Soo;Jun, Chul Woong;Sohn, Jeong Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.281-285
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    • 2017
  • Since the performance of the spring operating mechanism for a circuit breaker mainly depends on the dynamic behavior and mass of the coil spring, its dynamic analysis is required to evaluate the performance of the spring operating mechanism. In this study, a coil spring design program is developed for the spring operating mechanism. An experimental approach is used to find the variables satisfying the design constraints' requirements. The coil spring is formed by using a lumped mass spring model. This program offers reference data for the design of coil springs and for the spring operating mechanism.

A Study on Design Method of the Cylindrical-Taper Section Coil Spring (등반경-테이퍼 소재 비선형 특성의 코일 스프링 설계 방법 연구)

  • 권혁홍;최선준
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.175-181
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    • 1998
  • The coil spring is used in the suspension of automotive vehicles and small omnibus. Recently, it can be adopted hardening type spring which spring constant is accompanied by increasing displacement to increase passenger comfortability. One of methods which assert this characteristic is cylindrical-taper section coil spring. In this paper we calculate ideal spring characteristic curve from the given vehicle conditions, and show the design method of the cylindrical-taper section coil spring.

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A Determination of Design Parameters for Application of Composite Coil Spring in a Passenger Vehicle (승용차 복합재 코일스프링 개발을 위한 설계변수들의 결정)

  • Oh, Sung-Ha;Choi, Bok-Lok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.77-83
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    • 2013
  • This paper presents the feasibility on the application of composite coil spring, which has great interest in the automobile industry. In order to obtain much lighter weight of the composite spring, it will be necessary to optimize the design variables such as fiber angles and diameter of coil, etc. First of all, mechanical properties were measured to consider the effects of FVR and ply angles for carbon fiber composite material. And the shear modulus with respect to ply angles were derived based on twisting angles calculated by torsional beam model. Next we determined the design parameters of composite coil spring, which has equivalent spring rate to the steel coil spring. In order to assess the proposed method, finite element model of the composite spring was developed and analysed to obtain the spring constant. The results showed that static spring rate of the composite spring was in a good agreement with that of steel spring.

A Study on Programming Development Forming Design Automated of CAM for Coil Spring Forming Tool (코일 스프링 성형용 CAM의 성형설계자동화 프로그램개발)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.5
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    • pp.753-758
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    • 2008
  • A CAM program for forming design Automated of CAM for Spring using car was developed in this study. This program was written in AUTO LISP on the AUTO CAD system with a personal. An approach to the system is based on the kinemateic of the object function. We make a determination of an cam programming. A CAM spline is continuous in displacement. velocity and acceleration. This program which can design Coil Spring shapes will successfully support CAN designing and manufacturing for Small & Medium companies.

A Study on Design of Auto Tension Control Creel Compression Coil Spring for Twister Tensioner (섬유기계의 트위스터용 스프링 텐션 유지를 위한 압축코일 스프링 설계에 관한 연구)

  • Kim, Jong-Su;Jang, Se-Won
    • 연구논문집
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    • s.34
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    • pp.87-99
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    • 2004
  • A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

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Optimum Design of a Coil Spring for Improving the Performance of a Spring -Operated Mechanism (스프링 조작기의 성능 개선을 위한 코일스프링의 최적 설계)

  • Lee, Dae Woo;Sohn, Jeong Hyun;Yoo, Wan Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.3
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    • pp.275-280
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    • 2016
  • In this study, a release test bed is designed to evaluate the dynamic behaviors of a coil spring. From the release tests, the dynamic behaviors of a coil spring are analyzed. A lumped parameter spring model was established for numerical simulation of a spring. The design variables of a coil spring are optimized by using the design of experiments approach. Two-level factorial designs are used for the design optimization, and the primary effects of the design variables are analyzed. Based on the results of the interaction analysis and design sensitivity analysis, the level of the design variables is rearranged. Finally, the mixed-level factorial design is used for the optimum design process. According to the optimum design of the opening spring, the dynamic performance of the spring-operated mechanism increases by 2.90.

Study on the Vibration Analysis of Damper Clutch Spring (댐퍼 클러치 스프링의 진동 해석에 관한 연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.22-30
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    • 2011
  • This study analyzes harmonic vibration with natural frequency according to the configuration of damper clutch. In the case of double spring, equivalent stress at same direction of the revolution at inner and outer coil spring is over 30% as compared with at its opposite direction. Natural frequency or harmonic response with maximum deformation in case of the less coil pitch is below 3Hz as compared with in case of the more coil pitch. As the coil pitch of damper spring as the case 2 or 4 becomes smaller, its mass and deformation can be large. In these cases, spring constant and natural frequency become smaller. In the case 5 or 6 of double spring at natural vibration or harmonic response, the frequency becomes over 300Hz. As the result of this study is applied by the design of damper spring, the damage at its connected part is prevented and the durability can be predicted.

A Study on the Development of the Side Load Coil Spring (횡력발생 코일스프링 설계 및 제조에 관한 연구)

  • Kwon, H. H.;Choi, S. J.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.98-105
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    • 1998
  • In the automotive suspension system, especially, Mcpherson strut type, if the resultant of the force through tire and the link reaction force is not coincident with the spring force, the side load against shock-absorber occur. The magnitude of side load is proportional to the difference between resultant force and spring force. To reduce side load, several method can be used, and one is to use the side load coil spring. This study summarize the development results of side load coil spring, i.e., how to design, analysis, manufacture, and test.

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Optimal Design of Micro Actuator Plate Spring Considering Vibration Characteristic (진동 특성을 고려한 마이크로 엑추에이터 판 스프링의 최적설계)

  • 이종진;이호철;유정훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.220-225
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    • 2003
  • Recent issue of optical actuator is applying to mobile device. It leads actuator to become smaller than conventional type. This paper proposes the design of micro actuator plate spring and analysis of its vibration characteristic. Considering natural frequency of spindle motor, 1st and 2nd eigenfrequency of micro actuator must avoid its natural frequency. First, magnetic circuit is designed by using fine pattern coil and magnetic force is acquired by simulation program. Then, concept design is achieved by topology optimization. From concept design, micro actuator plate spring is embodied through DOE(design of experiment). Finally, considering vibration characteristic simultaneously, optimal plate spring design is determined by RSM(response surface method).

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Design of coil spring to reduce influence of multiple clearances in planar four bar mechanism (이차원 4링크 기구의 다중 간극들의 영향을 줄이기 위한 코일 스프링의 설계)

  • 강동중;이학수;윤용산
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1446-1454
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    • 1990
  • A systematic method of design modification to reduce the influence of impact from multiple clearances in a planar four bar mechanism is developed. For this purpose, an optimization method is used with the objective function which is the linear sum of the Earles and Wu criteria for every joints with clearances. One coil spring is attached to a joint of limited range of revolution to reduce the undesirable dynamic effects due to clearances at joints. The stiffness of the coil spring and its pre-loading angle are chosen as design variables. A numerical example is taken for a four bar mechanism. The initial and modified mechanisms are compared using a clearance mechanism analysis technic to see the difference in dynamic effects due to contact loss. It is found that the modified mechanism produces much more smooth joint contact forces than the original design.