• Journal of the Korean Society for Precision Engineering
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• v.25 no.10
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• pp.115-121
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• 2008

This paper presents bisymmetric dual iron core lineal motor stage for heavy-duty high precision applications such as large area micro-grooving machines or high precision roll die machines. In this stage, two iron core linear motors are installed in laterally symmetric way to cancel out the attractive forces. Main focus was given to analyzing the effect of cogging force and moment for two different layouts, which are symmetric and half-pitch shifted ones. Experimental results showed that the symmetric layout is more adequate for high precision applications because of its clear moment cancellation effect. It was also verified that the effect of the residual cogging moment can be suppressed further by increasing the bearing stiffness. One problem of the symmetric layout is added cogging force which hinders smooth motion, but its effect was relatively small compared with that of moment cancellation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.291-294
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• 2004

Many researches have been focused on optimal designs of a pole shape in order to reduce cogging torques, which are generated between permanent magnets and slots. In this paper, an adaptive controller is proposed for reducing the effect of cogging torques in servo motors. The controller stabilizes the control system and shows an excellent trajectory tracking performance compared to the conventional PD controller.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.6 s.171
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• pp.70-75
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• 2005

Many researches have been focused on optimal designs of a pole shape in order to reduce cogging torques, which are generated between permanent magnets and slots. In this paper, an adaptive controller is proposed fur reducing the effect of cogging torques in servo motors. The controller stabilizes the control system and shows an excellent trajectory tracking performance compared to the conventional PD controller.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.52 no.9
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• pp.454-459
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• 2003

Conventional integral-slot design in permanent magnet(PM) motor tends to have a high cogging torque and large end turns, which contribute to copper losses. The fractional-slot design is effective compared to integral-slot design in the cogging torque and electromotive force(EMF) waveform. The effectiveness of fractional slot can be maximized by selecting optimal pole to slot ratio. This paper presents the effect of pole to slot ratio on the cogging torque and EMF waveform in the PM motor with fractional-slot. The effectiveness of the proposed designs has been confirmed by comparing waveform of EMF. cogging torque and torque ripple between conventional and new models.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.52 no.8
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• pp.368-372
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• 2003

This paper deals with the cogging torque analysis of a BLDC Motor, which has the axial displacement of its rotor. In order to improve the torque performance of the BLDC motor, Brushless motor is commonly designed to minimize its cogging torque. Therefore, a skewed model is used to reduce the cogging torque. However, even though the rotor or stator is skewed, the cogging torque could be increased by the axial displacement of the rotor, which occurs when the BLDC Motor is manufactured. Therefore, this paper investigates the effect of the axial displacement of the rotor on the cogging torque. In order to investigate the effect, an analysis method, which is 3D-EMCN in combination with 2D-FEM, is proposed to analyze the cogging torque of the BLDC motor with the axial displacement of its rotor, and the result of the analysis is verified by comparison with the experimental result.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.2
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• pp.235-243
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• 1998

For motor operation at low speeds and loads, torque pulsation by the cogging torque is often a source of vibration and control difficulty. In this paper, the magnetic field of a motor is calculated by finite element method. The periodic cogging torque is determined using Maxwell stress method and time stepping method, and then decomposed using fourier series expansion, The purpose of this paper is to characterize design parameters on the cogging torque and to design a permanent magnet motor with a cogging torque less vulnerable to vibration, without sacrificing the motor performance. The design parameters include stator slot width, permanent magnet slot width, airgap length and magnetization direction. A new design with a less populated frequency spectrum of the cogging torque is proposed after characterizing individual effect of design parameters. Magnet pole edge shaping, by gradually increasing the cogging torque with reduced higher harmonics.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.67-70
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• 2008

This paper deals with the effect of radial parameters in cogging process such as reduction in height (Rh) and rotational angle ($\theta$) of a billet on a void closure for large forged products. Usually closing and consolidation of internal void defects in a ingot is a vital matter when utilized as large forged products, using a press with limited capacity and the sizes of the ingots becoming larger. Consequently, it is important to develop cogging process for improvement of internal soundness without a void defect and cost reduction by solid forging alone with limited press capacity. For experiments of cogging process, hydraulic press with a capacity of 800 ton was used together with a small manipulator which was made for rotation and overlapping of a billet. Size of a void was categorized into two types; $\emptyset$ 6.0 mm and $\emptyset$ 9.0 mm to investigate the change of closing and consolidation of void defects existed in the large ingot during the cogging process. Also open void and closed void in the ingot were tackled to show the differentiation of closing process of internal voids with respect to void sizes. In this paper systematic configuration for closing process of void defects were expressed based on this experiment results in the cogging process.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.3
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• pp.106-114
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• 1998

Cogging torque is often a principal source of vibration and control difficulty in permanent magnet motors, especially at low speeds and loads. For example, reduction of cogging torque is an important specification for DC motors used for electric power stee- ring. This paper examines two motor design techniques, stator tooth notching and rotor pole skewing with magnet pole shaping, for reduction of cogging torque, and the effect of each method on the airgap flux, and the use of the Maxwell stress method and Fourier decomposition to calculate the periodic cogging torque. The analyses show that the cogging torque can be nearly eliminated by the suggested designs, with minimal scacrifice of output torque.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.676_677
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• 2009

In this paper, an analytical method used for predicting the magnetic field distribution and cogging torque characteristic in a permanent magnet synchronous motor (PMSM) is presented. The magnetic field is analyzed with the space harmonic analysis, and the cogging torque is calculated based on the air-gap field distribution and slot-opening effect considered by relative permeance. The validity of the presented analytical method is confirmed by 2-dimensional finite element analysis (FEA). Then this analytical method combines with response surface methodology (RSM) is applied to the prototype PMSM model rebuilding in order to minimize the cogging torque. Finally, an optimized PMSM model is built and the cogging torque reduction is confirmed by FEA.

• Journal of Magnetics
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• v.21 no.1
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• pp.78-82
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• 2016

Cogging torque will affect the performance of a permanent magnet Brushless DC Motor (BLDCM), thus the reduction of cogging torque is key for BLDCM optimization. In this paper, the phase shifting of cogging torque for a fractional-slot concentrated winding BLDCM is analyzed using the Maxwell tensor method. Moreover, a 9-slot 10-pole concentrated winding BLDCM driven by ideal square waveform is studied with the finite element method (FEM). An effective method to reduce the cogging torque is obtained by adjusting the slot opening. In addition, the influences of different slot openings on back electromotive force (back-EMF), air gap flux density and flux linkage are investigated and experimentally validated using the prototype BLDCM.