• International Journal of Precision Engineering and Manufacturing
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• v.3 no.3
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• pp.62-68
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• 2002

To satisfy the requirement of the one axis linear positioning system, which is following control of the desired trajectory without following error and is the high positioning accuracy, feed-forward loop having cogging force model is proposed. In the one axis linear positioning system with linear PM motor, cogging force acting as disturbance is modeled analytically. Analytic model of cogging force is verified by result measured from positioning system constructed with linear PM motor. Measured result is very similar with proposed analytic model. Cogging force model is used as feet forward loop in control scheme of linear positioning system. Cogging force feed-forward'loop is obtained from analytic model of cogging farce. Trajectory following error is reduced from 300nm to 100nm by applying the proposed cogging farce feed-forward loop. By using analytic model of cogging force, the control scheme is simplified. Also this analytic model is applicable to calculation of characteristic value of positioning system in design process.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.11
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• pp.547-554
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• 2006

The detent force of a permanent magnet linear motor(PMLM) consists of the end force and cogging force, and should be reduced for high precision purpose applications. The cogging force comes from the electromagnetic interaction between the permanent magnets and interior teeth(or the slots) of the stator, and of which the magnitude depends on the ratio of the numbers of the armature and permanent magnet poles as well as the geometrical shape of the permanent magnet and armature pole. In order to reduce the cogging force of a PMLM, this paper proposes a new configuration which has 9 permanent magnet poles and 10 armature winding slots. By theoretical investigation of the principle of cogging force generation and simulating using finite element method, the proposed PMLM configuration is proven to give much less cogging force than the conventional configuration which has 8 permanent magnet poles and 12 armature winding slots. A proper winding algorithm, modified (A, A, A) winding method, for the proposed configuration is also suggested when the proposed PMLM is operating as a 3 phase synchronous machine. A theoretical and numerical calculation shows that the proposed configuration makes slightly bigger back-emf and thrust force under same exciting current and total number of winding turns condition.

• Journal of Magnetics
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• v.16 no.3
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• pp.281-287
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• 2011

The stationary discontinuous armatures that are used in permanent magnet linear synchronous motors (PM-LSMs) have been proposed as a driving source for transportation systems. However, the stationary discontinuous armature PM-LSM contains the outlet edges which always exist as a result of the discontinuous arrangement of the armature. For this reason, the high alteration of the outlet edge cogging force produced between the armature's core and the mover's permanent magnet when a mover passes the boundary between the armature's installation part and non-installation part has been indicated as a problem. Therefore, we have examined the outlet edge cogging force by installing the auxiliary teeth at the armature's outlet edge in order to minimize the outlet edge cogging force generated when the armature is arranged discontinuously. Moreover, we obtained the calculation by analyzing the shape of the auxiliary teeth in which the outlet edge cogging force is minimized the most.

• Journal of Magnetics
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• v.14 no.1
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• pp.47-51
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• 2009

The coreless linear synchronous motor (coreless LSM) has been widely used as a driving source of semiconductor production processes for machine speeding up, positioning accuracy and simple maintenance. However, this coreless LSM suffers the disadvantage of decreased thrust force created by the leakage of magnetic flux. With the goal of increasing the generated thrust force and decreasing the cogging force, the slot of the core part was removed and a moving-coil-type slotless LSM (moving-coil-type slotless LSM) is proposed in this paper. Although this moving-coil-type slotless LSM with a back-yoke at the primary side demonstrated an increase in the generated thrust force, it remained capable of generating the cogging force when the primary side was moved due to the position between the permanent magnet and the back-yoke. Therefore, we attempted to decrease the cogging force of the moving-coil-type slotless LSM. We found that the back-yoke length at the primary side needs to be made $0.5{\tau}$ longer than the integral multiple of the magnetic pole pitch in order to decrease the cogging force created by the moving-coil-type slotless LSM.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.4
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• pp.209-215
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• 2006

Recently Permanent Magnet Linear Synchronous Motors(PMLSMs) are widely used for many linear transportation applications. The PMLSM has many advantages such as simple structure, high speed and thrust. However, especially in short primary type PMLSM, there exists very large detent force, which makes the thrust force ripple, undesired vibration and noise. The detent force is composed of the Cogging force and the End force. The Cogging force comes from the interaction between the permanent magnets and interior teeth of the stator. And the End force acts on the exterior teeth of the stator by the permanent magnets. Usually End force is larger than Cogging force, so the detent force is drasically reduced only by reducing the End force. This paper shows the End force is minimized by optimizing the stator length and chamfering the shape of the exterior teeth of the stator.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.847-852
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• 2007

This paper investigates the characteristics of cogging torque and magnetic force of a brushless DC (BLDC) motor due to imperfect magnetization of permanent magnet (PM) numerically and experimentally which results in the magnetically induced vibration. A predicted magnetization pattern of the PM of the BLDC motor, which is derived from the measured surface magnetic flux density along the PM, is applied to the finite element analysis in order to calculate the cogging torque and the unbalanced magnetic force. This research also develops the experimental setup to measure the unbalanced magnetic force as well as the cogging torque. It shows numerically and experimentally that the imperfect magnetization of permanent magnet generates the driving frequencies of cogging torque with integer multiple of slot number in addition to the least common multiple of pole and slot. It also shows that the driving frequencies of unbalanced magnetic force are integer multiple of slot number ${\pm}1$ due to imperfect magnetization of PM even in the rotationally symmetric design.

• The Journal of the Korea institute of electronic communication sciences
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• v.6 no.6
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• pp.889-895
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• 2011

PMLSM is structurally simple and it have a lot of merits such high speed, high thrust force etc., but cogging force by slot-teeth structure of armature and cogging force by outlet edge effect occurs. This is the cause of thrust force ripple and generate the noise and vibration. Therefore, in this paper we proposed installation of an auxiliary pole to mover of the PMLSM in order to decrease cogging force by the outlet edge which came necessarily into being discontinuous arrangement of the armature. Also, outlet edge cogging force designed a form of the auxiliary pole which the minimum became, and we compared a outlet edge cogging force characteristic along a winding method of an armature as we used 2-D of finite element analysis.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.4
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• pp.589-595
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• 2008

Detent force of a permanent magnet linear motor(PMLSM) consist of cogging and drag forces, and should be minimized for high precision control purpose applications. This paper shows that the cogging force can be reduced effectively by employing 9 pole 10 slot structure. The drag force is minimized by optimizing the total length and shape of the exterior teeth of armature core simultaneously by using($1+{\lambda}$) evolution strategy coupled with response surface method. After optimization, the optimized PMLSM is proven to reduce 95% and 92.6% of the cogging and total detent forces, respectively, and give 12% and 6.4% higher Back-emf and thrust force, respectively, compared with a conventional 12 pole 9 slot structure under the same condition. Additionally, Simulation results by the proposed optimum design are verified by the experiment results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.1019-1020
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• 2010

• Journal of the Korean Society for Precision Engineering
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• v.25 no.10
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• pp.115-121
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• 2008

This paper presents bisymmetric dual iron core lineal motor stage for heavy-duty high precision applications such as large area micro-grooving machines or high precision roll die machines. In this stage, two iron core linear motors are installed in laterally symmetric way to cancel out the attractive forces. Main focus was given to analyzing the effect of cogging force and moment for two different layouts, which are symmetric and half-pitch shifted ones. Experimental results showed that the symmetric layout is more adequate for high precision applications because of its clear moment cancellation effect. It was also verified that the effect of the residual cogging moment can be suppressed further by increasing the bearing stiffness. One problem of the symmetric layout is added cogging force which hinders smooth motion, but its effect was relatively small compared with that of moment cancellation.