• 제목/요약/키워드: Coating tool

검색결과 195건 처리시간 0.022초

Deposition of $(Ti,Cr)N-MoS_2$ Thin Films by D.C Magnetron Sputtering

  • Kim S.K.;Kim J.H.
    • 한국표면공학회지
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    • 제39권2호
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    • pp.70-75
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    • 2006
  • As technology advances, there is a demand for development of hard, solid lubricant coating. (Ti,Cr)N-$MoS_2$, films were deposited on SKD 11 tool steel substrate by co-deposition of $MoS_2$, with (Ti,Cr)N using a D.C. magnetron sputtering process. The influence of the $N_2/Ar$ gas ratio, the deposition temperature, the amount of $MoS_2$ in the films, and the bias voltage on the mechanical and the structural properties of the films were investigated. Wear tests were performed on the films deposited in various conditions.

Coated $Si_3N_4$-TiC Ceramic 공구의 마모 특성 (Wear Characteristics of Coated $Si_3N_4$-TiC Ceramic Tool)

  • 김동원;권오관;이준근;천성순
    • Tribology and Lubricants
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    • 제4권2호
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    • pp.44-51
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    • 1988
  • Titanium carbide(TiC), Titanium nitride(TiN), and Titanium carbonnitride(Ti(C,N)) films were deposited on $Si_3N_4$-TiC composite cutting tools by chemical vapor deposition(CVD) using $TiCl_4-CH_4-H_2$, $TiCl_4-N_2-H_2$, and $TiCl_4-CH_4-N_2-H_2$ gas mixtures, respectively. The experimental results indicate that TiC coatings compared with TiN coatings on $Si_3N_4$ -TiC ceramic have an improved microstructural property, good thermal shock resistance, and good interfacial bonding. However TiN coatings compared with TiC coatings have a low friction coefficient with steel and good chemical stability. It is found by cutting test that coated insert compared with $Si_3N_4$-TiC ceramic have a superior flank and crater wear resistance. And multilayer coating compared with monolayer coating shows a improved wear resistance.

SKD61과 Radical Nitriding 처리된 SKD61 기판상에 Arc Ion Plating으로 증착된 TiN 박막의 미세구조 및 기계적 특성, 마찰 및 접착력에 관한 연구 (A Study on Microstructure, Mechanical Properties, Friction and Adhesion of TiN Thin Films Coated on SKD61 and Radical Nitrided SKD61 Substrates by Arc Ion Plating)

  • 주윤곤;윤재홍;방위;장세굉;조동율;하성식
    • 한국표면공학회지
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    • 제40권6호
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    • pp.254-257
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    • 2007
  • TiN coating on tool steel has been widely used for the improvement of durability of tools. In this work, radical nitriding(RN) is carried out on SKD61 at $450^{\circ}C$ for 5 hours in the ammonia gas pressure $2.7{\times}10^3\;Pa$. The TiN coating is carried out by arc ion plating(AIP) with the process parameters: arc power 150 A, bias voltage -50V, coating time 40 minutes and nitrogen gas pressure $4{\times}10^3\;Pa$. Hardness, elastic modulus, friction coefficient and adhesion of TiN coating on substrates of both TiN/SKD61 and TiN/RN SKD61 coatings are investigated comparatively. The primary crystalline faces of TiN surface are(200) and(111) for TiN/SKD61 and TiN/RN SKD61 respectively. In addition to the primary phase, Fe phase exists in TiN/SKD61 coating, but not in TIN/RN SKD61. The hardness of TiN/RN SKD61 is about 700 Hv, 250 Hv(56%) higher than that of TiN/SKD61 at the near interface of TiN and substrates. At the TiN surface, hardness of TiN/RN SKD61 is 2,149 Hv, 71 Hv(3%) higher than that of TiN/SKD61. The elastic modulus of TiN coating is improved to 26.7 GPa(6%) by radical nitriding. The adhesion is improved by the RN coating showing no spalling. buckling and chipping on the scratch test track which are shown on the non-RN TiN/SKD61.

조명 설계 소프트웨어의 사용자 정의 코팅 기능을 사용한 콜레스테릭 액정 컬러 필터 시뮬레이션에 관한 연구 (Simulation of Cholesteric Liquid Crystal Color Filter by Using User-defined Coating Property of an Illumination Design Software)

  • 범태원;최호;이학석;양정문;박종락;윤기철;장원근
    • 한국광학회지
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    • 제19권4호
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    • pp.294-301
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    • 2008
  • 콜레스테릭 액정 컬러 필터의 광학적 특성 분석을 위한 모델링 및 시뮬레이션을 수행하였다. Berreman $4{\times}4$ 행렬법을 사용하여 입사각도별 콜레스테릭 액정 컬러 필터의 반사 스펙트럼을 계산하였고, 이를 광선 추적법에 기초한 조명설계 소프트웨어인 LightTools의 사용자 정의 코팅 파라미터로 입력하였다. LightTools를 이용하여 평면 투과형 콜레스테릭 액정 컬러 필터의 시야각에 따른 색변화를 시뮬레이션 하였다. 5도 간격 이하의 입사각도별 반사 스펙트럼을 LightTools의 사용자 정의 코팅 파라미터로 사용하였을 때, Berreman $4{\times}4$ 행렬법의 결과와 부합하는 결과를 얻을 수 있었다. 또한 반구형 패턴을 갖고 있는 반사형 콜레스테릭 액정 컬러 필터의 시야각에 따른 색변화를 시뮬레이션 하였는데, 본 논문의 시뮬레이션 방법을 비 평면형 구조에도 적용할 수 있음을 확인하였다.

니켈도금된 연속주조 몰드의 열해석 (Thermal Analysis of Continuous Casting Nickel-Coated Mold)

  • 원종진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.287-292
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    • 1999
  • This study is object to thermal analysis of continuous casting nickel-coated mold. A two-dimensional transient finite element model was developed to compute the temperature distribution and stress behavior for continuous casting nickel-coated mold. For thermal analysis using analysis result from FEM code. In other to thermal analysis of continuous casting nickel-coated mold, many variables such as casting speed, cooling condition, film coefficient, convection and load condition are considered.

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인코넬 690 합금의 절삭성에 관한 연구 (Machinability Characteristics of Inconel 690 Alloys)

  • 황경충;윤종호;최재하;김성청
    • 한국공작기계학회논문집
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    • 제11권2호
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    • pp.87-94
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    • 2002
  • In domestic industry, there is no manufacturers specialized in the production of cutting tools for the difficult cutting materials. Then, we have flew data about them. In this study, the gear driving high speed lathe on which is mounted by a tool dynamometer and high speed CCTV were used to measure the various machining characteristics. Relations among the cutting speed, feed rate per revolution, cutting depth, cutting forces and surface roughness ware graphically analyzed under 64 cutting conditions. The process of chip, i.e., generation, development and falling-off also were visualized for the characterization of chip shapes of the difficult-to-cut materials using the CCTV.

코팅공구의 절삭성능에 관한 연구 (A Study on the Coated Characteristics of Ceramic Tools)

  • 유봉환
    • 한국생산제조학회지
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    • 제9권1호
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    • pp.96-101
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc.. Ceramic toolsare likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ther2efore ceramic tools are suitable for continuous cut in turning not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

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원자력현미경의 위상차영상을 이용한 나노표면의 미소기계적 특성 평가 (Estimation of Nanomechanical Properties of Nanosurfaces Using Phase Contrast Imaging in Atomic Force Microscopy)

  • 안효석
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.115-121
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    • 2007
  • Phase contrast imaging in atomic force microscopy showed a promise as an effective tool for better understanding of micromechanical properties of surfaces at nano scale. A qualitative estimation model for phase contrast images obtained with a tapping mode AFM was developed. This investigation demonstrated the high efficiency of combined analysis of topography and phase contrast images for characterizing nanosurfaces. Phase contrast images allowed estimation of relative stiffness(elastic modulus) of the sample surface. The phase contrast images revealed a significant inhomogeneity of the nano scale worn surfaces. Phase contrast images are also capable of revealing the formation of tribofilms.

AlTiN 코팅 층수에 따른 볼 엔드밀의 마모특성에 관한 연구 (A Study on the Wear Characteristics of the Ball End Mill According to the AlTiN Coated Layers)

  • 조규재;이승철
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.54-61
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    • 2010
  • In this research KP-4, one of the plastic mold steels, was coated with the AlTiN from one layer to four layers by the PVD method in the $\Phi$ cemented carbide ball end mill. Coated KP-4 was processed with various conditions. For example, slope of $15^{\circ}$, $30^{\circ}$ and $45^{\circ}$ the spindle rotation speed was changed from 10,000rpm to 16,000rpm, the tool feeding speed was changed from 1,300mm/min to 1,700mm/min, the depth of cut was also changed from 0.3mm to 0.9mm, and etc. Cutting component force according to the coating layer number, surface roughness, and the wear of tool were studied.