• 제목/요약/키워드: Coating service life

검색결과 34건 처리시간 0.028초

The Research and Application of Protective Coating for PCCP

  • Lin, Zhu;Xu, Cuizhu;Zhang, Li;Fan, Yunpeng;Zhang, Qibin
    • Corrosion Science and Technology
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    • 제7권5호
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    • pp.265-268
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    • 2008
  • Prestressed Concrete Cylinder Pipe(PCCP) had became one of the dominating kinds of pipes substituting for steel pipes because of its unique feature (high intensity, high pressure and high leakproofness). PCCP was produced firstly by Bonna company in France. By the end of 20th century, there were over 19000 km of this product installed in America. PCCP was introduced from Ameron company by Shandong Eletric Power Pipeline Engineering Company in 1988. As the statistical data in 2002, 700 km of PCCP had been applied in China, and the application trended towards rapid increase.Since prestressing wire would be corroded in environment, Several accidents due to the breakdown of pipe had happened. Consequently the external wall of pipe should be covered with protective coatings. There was a lack of technical study in corrosion and control of PCCP, because PCCP had been applied for a short time in China. in order to ensure the service life of PCCP, we have developed a kind of protective coating for concrete pipe, which had high intensity and anti-corrosive property with convenient applicability. The physical and chemical properties, painting technology and field application of this coating was introduced in the paper, at the same time, the future of external protective coating for PCCP was looked into.

당알코올로 코팅한 껌의 제조특성과 색택변화에 관한 연구 (Manufacturing Characteristics and Its Color Change of Chewing Gum coated Various Polyols)

  • 이수한;이종록;김정환
    • 한국조리학회지
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    • 제21권6호
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    • pp.303-311
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    • 2015
  • 무설탕 원료로서 xylitol, maltitol, isomalt, erythritol 및 sorbitol을 껌의 코팅 재료로 사용하여 코팅 공정 중 제조특성과 외관을 비교하였고, 코팅 후 표면 균일성, 색택 변화, 코팅시간, 건조시간 등을 비교하였을 때 maltitol이 가장 우수하였으며, erythritol과 sorbitol은 코팅품질과 코팅시간이 길어지는 등의 생산성과 품질면에서 껌의 코팅 소재로는 부적합하였다. 이에 maltitol, xylitol 및 isomalt로 코팅한 껌을 고온 저장하면서 코팅층의 색택 변화를 분석한 결과, maltitol 코팅껌의 경우 $80^{\circ}C$, 1일간 저장시 ${\Delta}E$값은 2.88로 상온보관 시료와 비교하여 색상의 변화가 비교적 작았으나, xylitol과 isomalt 코팅껌은 색상의 변화가 크게 나타났다. 또한, maltitol 코팅껌을 polypropylene 포장재에 넣고 저장 중 색택의 변화를 관찰한 결과, $40^{\circ}C$이하에서는 색택의 변화가 적었으며, $60^{\circ}C$에서도 30일간 저장시 색차는 3 이하로 나타나 유통과정 상 품질의 변화가 적을 것으로 판단되었다. 그러나 본 실험은 색상변화로만 저장 중 변화를 평가하였던 바, 향후 당알코올류를 코팅제로 사용한 코팅껌의 저장 중 품질에 대한 추가적인 연구가 진행되어야 할 것이다.

콘크리트 구조물용 표면도장공법의 차염성능의 최적화에 대한 연구 (Optimization of Surface Treatment System for Concrete Structures to Control Chloride Penetration)

  • 이창수;성재덕;윤인석
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 추계 학술발표회 제16권2호
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    • pp.233-236
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    • 2004
  • The purpose of this paper is to evaluate performance on reducing the chloride diffusion of surface treatment systems with elapsed time, treatment thickness, treatment frequency, and the types of surface treatment - coating, penetrator, and both all. Based on this paper, the guideline to applicate surface treatment systems will be established and comprehended how effective the resistance of chloride diffusion is. The selection of surface treatment materials and thickness to acquire service life of target will be possible. It is also expected to select optimum surface treatment system groups to resist chloride diffusion effectively and to estimate increased service life as the effect of durability enhancement.

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방청시멘트 도막철근의 역학적 특성 연구 (A Study on the Mechanical Characteristics of Anti-Corrosion polymer Cement Coated Rebar)

  • 오병환;이종렬;신도철;조윤구;김의성
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 봄 학술발표회 논문집
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    • pp.261-264
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    • 1997
  • Recently, large scale concrete structures exposed to severe environment are increasingly built in various locations. The corrosion may severely affect the durability and service life of such a concrete structure. It is therefore, necessary to develop a method to enhance the corrosion resistance of a concrete. And the purpose of this study is to evaluate the characteristics of anti-corrosion polymer cement coated rebar. The corrosion resistance of a concrete with anti-corrosion coating can be identified through accelerated corrosion test. And the bond strength test of a concrete using anti-corrosion coating was also carried out.

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Results Of Mathematical Modeling Of Organizational And Technological Solutions Of Effective Use Of Available Resource Of Modern Roofs

  • Arutiunian, Iryna;Mishuk, Katerina;Dankevych, Natalia;Yukhymenko, Artem;Anin, Victor;Poltavets, Maryna;Sharapova, Tetiana
    • International Journal of Computer Science & Network Security
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    • 제21권1호
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    • pp.49-54
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    • 2021
  • Relative to the outer surface of the mastic coating, the reliability of the available waterproofing resource is determined by the ability to stabilize the structural characteristics in difficult climatic conditions. Organic components of mastic as a result of solar radiation, elevated temperatures and their alternating change, atmospheric oxidants, especially in industrial areas, have a tendency to self-polymerization and loss of low molecular weight components. This is the gradual loss of deformability and the transition to brittleness with its tendency to crack as the reasons for the gradual transition from normal to emergency operating condition.The presented mechanism of functioning of the coating surface indicates the expediency of increasing its components, able to stabilize the structure and prevent changes in deformability.Durability, hydrophobicity, water displacement, water absorption are accepted as estimating indicators. The main dependences of the influence of the lost additional components of mastic on the operational properties of the formed coating characterize the ability to provide successful resistance to environmental influences and longer stability. As a result, mastic acquires additional service life.

해상 강관말뚝 활용을 위한 방식기법 선정 및 경제성 검토 (Economical assessment and selection of corrosion protections for marine steel piles)

  • 이주형;이종구;박재현;곽기석;정문경
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2009년도 춘계 학술발표회
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    • pp.551-560
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    • 2009
  • Introduced was a new anti-corrosive method with improved ease of construction, economy, and durability that could be applicable for steel-composite drilled shaft. The feasibility and economy of sea-water-resistant steel was evaluated under the assumption that it was to substitute carbon steel for steel casing of drilled shaft foundation as a load carrying structural member not just as a sacrifice casing, and that anti-corrosive protection measures as required by the domestic standards was applied. Sea-water-resistant steel was found to cost 30% to 55% more, depending on pile diameter and the type of applied anti-corrosive measures, than carbon steel for the service life time of 70 years: 50% to 90% more for 100 years of service life.

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표면도장공법을 적용한 미세균열 콘크리트의 염소이온 침투 제어 특성 (Examination for Controlling Chloride Penetration of Concrete through Micro-Cracks with Surface Treatment System)

  • 윤인석;채규봉
    • 대한토목학회논문집
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    • 제28권5A호
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    • pp.729-735
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    • 2008
  • 건전하게 설계 시공된 콘크리트는 충분한 내구성 및 장기수명을 갖는 것으로 알려졌다. 그러나 저자의 기존 연구에 의하면 콘크리트 표면에 존재하는 균열은 염소이온의 침투에 대한 빠른 침투 통로가 되어 내구성능을 저하시킬 수 있는 것으로 나타났다. 균열을 제어하기 위하여 설계적 측면에서 높은 철근비로 균열폭을 감소시킬수는 있으나, 이러한 균열이 실질적으로 내구성을 저하시키는데에 따른 검토 및 내구성 향상을 유도할 수 있는 방법이 필요하다. 표면도장공법은 균열폭이 작은 경우에 균열을 실링하여 염소이온 침투를 차단하는데 가장 간단한 방법중의 하나로 간주될 수 있다. 그래서 본 연구는 표면도장공법으로 미세균열의 개구를 통한 염소이온 침투를 제어할 수 있는지를 고찰하였다. 실험변수로 침투재와 도포재의 단일 적용과 복합적용이 실험변수로 고려되었으며, 급속 염소이온 침투 실험을 통하여 균열대비 염소이온 침투깊이를 검토하였다. 실험결과에 의하면 침투재는 균열 실링효과를 기대할 수 없었으나, 도막재는 0.06 mm, 침투재와 도막재를 혼합사용하면 0.08 mm이내의 균열폭에서 염소이온 침투를 제어할 수 있었다.

Analysis and structural design of various turbine blades under variable conditions: A review

  • Saif, Mohd;Mullick, Parth;Imam, Ashhad
    • Advances in materials Research
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    • 제8권1호
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    • pp.11-24
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    • 2019
  • This paper presents a review study for energy-efficient gas turbines (GTs) with cycles which contributes significantly towards sustainable usage. Nonetheless, these progressive engines, operative at turbine inlet temperatures as high as $1600^{\circ}C$, require the employment of highly creep resistant materials for use in hotter section components of gas turbines like combustion chamber and blades. However, the gas turbine obtain its driving power by utilizing the energy of treated gases and air which is at piercing temperature and pushing by expanding through the several rings of steady and vibratory blades. Since the turbine blades works at very high temperature and pressure, high stress concentration are observed on the blades. With the increasing demand of service, to provide adequate efficiency and power within the optimized level, turbine blades are to be made of those materials which can withstand high thermal and working load condition for longer cycle time. This paper depicts the recent developments in the field of implementing the best suited materials for the GTs, selection of proper Thermal Barrier Coating (TBC), fracture analysis and experiments on failed or used turbine blades and several other designing and operating factors which are effecting the blade life and efficiency. It is revealed that Nickel based Superalloys were promising, Cast Iron with Zirconium and Pt-Al coatings are used as best TBC material, material defects are the foremost and prominent reason for blade failure.

Fabrication of Low Carbon Steel Coated with 18%Cr-2.5%Ni-Fe Powder by Laser Cladding and Its Application on Plastic Injection Mold for Aluminum Diecasting

  • Kim, Cheol-Woo;Yoo, Hyo-Sang;Cho, Kyun-Taek;Jeon, Jae-Yeol;Choi, Se-Weon;Kim, Young-Chan
    • 한국재료학회지
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    • 제31권11호
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    • pp.601-607
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    • 2021
  • Laser cladding a surface treatment process that grants superior characteristics such as toughness, hardness, and corrosion resistance to the surface, and rebuilds cracked molds; as such, it can be a strong tool to prolong service life of mold steel. Furthermore, compared with the other similar coating processes - thermal spray, etc., laser cladding provides superior bonding strength and precision coating on a local area. In this study, surface characteristics are studied after laser cladding of low carbon steel using 18%Cr-2.5%Ni-Fe powder (Rockit404), known for its high hardness and excellent corrosion resistance. A diode laser with wavelength of 900-1070 nm is adopted as laser source under argon atmosphere; electrical power for the laser cladding process is 5, 6, and 10 kW. Fundamental surface characteristics such as crossectional microstructure and hardness profile are observed and measured, and special evaluation, such as a soldering test with molten ALDC12 alloy, is conducted to investigate the corrosion resistance characteristics. As a result of the die-soldering test by immersion of low carbon alloy steel in ALDC12 molten metal, the clad layer's soldering thickness decreases.

양극산화 방법을 이용한 기능성 알루미늄 3003 합금의 표면 특성 및 부식 거동 연구 (A Study on the Surface Properties and Corrosion Behavior of Functional Aluminum 3003 Alloy using Anodization Method)

  • 김지수;정찬영
    • Corrosion Science and Technology
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    • 제21권4호
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    • pp.290-299
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    • 2022
  • Anodizing is an electrochemical surface treatment method conferring corrosion resistance and durability by forming a thick anodization film on the metal surface. Aluminum has a long service life and high thermal conductivity and formability, as well as excellent corrosion resistance. Aluminum 3003 alloy has improved formability, strength, and corrosion resistance due to the addition of a small amount of manganese. However, corrosion occurs in seawater and environments polluted with corrosion-inducing substances, which reduce corrosion resistance. Therefore, it is necessary to artificially form a thick anodized film to improve corrosion resistance. In this study, the anodization treatment time was 4 minutes, and voltages of 10 V, 20 V, 30 V, 40 V, 50 V, 60 V, 70 V, 80 V, 90 V, and 100 V were applied. The thickness and pore size of the oxide film increased according to the applied voltage. A barrier film was formed under voltage conditions from 10 V to 50 V, and a porous film was formed under voltage conditions from 60 V to 100 V. After anodizing, coating was applied. Wettability and corrosion resistance were observed before and after coating according to the surface shape and thickness of the oxide film.