• 제목/요약/키워드: Coating material of spray

검색결과 162건 처리시간 0.033초

The Effects of Water Addition on the Color and Crystalline Phase of Y2O3 Coatings Fabricated by Plasma Suspension Spray

  • Park, Sang-Jun;Lee, Jung-Ki;Oh, Yoon-Suk;Kim, Seongwon;Kim, Hyungsun;Lee, Sung-Min
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.641-646
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    • 2016
  • The effects of water addition on $Y_2O_3$ coatings or thick films prepared by plasma suspension spray (SPS) have been investigated. Water addition in suspension media was found to be effective to control the color of a $Y_2O_3$ coating prepared by SPS. The color changed with water addition at the shortest stand-off distance of 50 mm even if samples had the same crystalline phase. Change was not correlated with fragmentation behavior of liquid suspension inside the plasma jet. Water content over 50 vol% was found to produce unmelted particles, indicating that water suppressed heat transfer to the particles. However, plasma jet temperature was not affected. Instead, the coating fabricated with water addition has higher oxygen and lower carbon content compared to these characteristics of the coating without water addition. This was attributed to the retarded complete evaporation of liquid media from the suspension droplet, resulting in inhibition of excessive heating and evaporation of the molten $Y_2O_3$ droplet. In this regard, crystalline phase development with respect to stand-off distance and water addition was discussed.

Optimization of Microencapsulation of Inonotus obliquus Extract Powder by Response Surface Methodology and Its Application into Milk

  • Ahn, Sung-Il;Chang, Yoon-Hyuk;Kwak, Hea-Soo
    • 한국축산식품학회지
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    • 제30권4호
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    • pp.661-668
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    • 2010
  • This study was carried out to optimize microencapsulation conditions for Inonotus obliquus extract powder with mediumchain triacylglycerol (MCT) using response surface methodology (RSM), and to determine the possibility of adding encapsulated I. obliquus extract to milk toward improving the functionality of milk. and to investigate the effects of added encapsulated I. obliquus extract on the physicochemical and sensory properties of the product. The microencapsulation efficiency of I. obliquus extract powder was investigated with respect to three variables (ratios of core material to coating material, amounts of water added, and spray pressure) in RSM. The optimal conditions for microencapsulation of I. obliquus extract powder were obtained from the ratio of core material to coating material (2.92:10) and the amount of water added (0.5 mL); the spray pressure had an insignificant effect on the microencapsulation (p<0.05). Adding encapsulated I. obliquus extract into milk did not significantly affect either color (L, a and b values) or thiobarbituric acid (TBA) values. Sensory test revealed that there were significant improvements in brownish, herb flavor, and bitterness scores for encapsulated I. obliquus extract-added milk as compared with those for uncapsulated I. obliquus extract-added milk. Based on the data obtained from the present study, it is concluded that microcapsules of I. obliquus extract powder could be applicable to milk without remarkably adverse effects on physicochemical and sensory properties

Release proporties of ovalbumin from alginate microspheres prepared using the nozzle in spray dryer system

  • Park, Jeong-Eun;Lee, Chang-Moon;Park, Hee-Jung;Kim, Gwang-Yun;Rhee, Joon-Haeng;Lee, Ki-Young
    • 한국생물공학회:학술대회논문집
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    • 한국생물공학회 2005년도 생물공학의 동향(XVI)
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    • pp.570-573
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    • 2005
  • 분무법을 이용한 alginate microsphere를 제조한 결과 구형을 형성하는 것을 관찰하였고, 이러한 alginate microsphere에서 alginate 농도가 증가할수록 크기는 작아지고, chitosan/alginate microsphere에서 chitosan의 농도가 증가할수록 그 크기가 증가하는 것을 확인하였다. OVA의 방출정도는 alginate microsphere에서 alginate 농도가 증가할수록 잘 이루어지지 않았고, HCl buffer에서보다 PBS buffer에서 방출이 잘되는 것을 확인하였다. Chitosan/alginate microspheres에서는 chitosan의 농도가 증가할수록 방출이 잘되지 않았고, 이는 alginate microsphere에서와 마찬가지로 PBS buffer에서 방출이 잘 이루어지는 것을 확인하였다.

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서스펜션 플라즈마 스프레이 코팅법으로 제조된 Ytterbium Silicate 환경차폐코팅의 상형성 및 구조에 미치는 증착인자 및 원료혼합 공정의 영향 (Effect of Deposition Parameter and Mixing Process of Raw Materials on the Phase and Structure of Ytterbium Silicate Environmental Barrier Coatings by Suspension Plasma Spray Method)

  • 류호림;최선아;이성민;한윤수;최균;남산;오윤석
    • 한국분말재료학회지
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    • 제24권6호
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    • pp.437-443
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    • 2017
  • SiC-based composite materials with light weight, high durability, and high-temperature stability have been actively studied for use in aerospace and defense applications. Moreover, environmental barrier coating (EBC) technologies using oxide-based ceramic materials have been studied to prevent chemical deterioration at a high temperature of $1300^{\circ}C$ or higher. In this study, an ytterbium silicate material, which has recently been actively studied as an environmental barrier coating because of its high-temperature chemical stability, is fabricated on a sintered SiC substrate. $Yb_2O_3$ and $SiO_2$ are used as the raw starting materials to form ytterbium disilicate ($Yb_2Si_2O_7$). Suspension plasma spraying is applied as the coating method. The effect of the mixing method on the particle size and distribution, which affect the coating formation behavior, is investigated using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), and X-ray diffraction (XRD) analysis. It is found that the originally designed compounds are not effectively formed because of the refinement and vaporization of the raw material particles, i.e., $SiO_2$, and the formation of a porous coating structure. By changing the coating parameters such as the deposition distance, it is found that a denser coating structure can be formed at a closer deposition distance.

뿜칠 피복 원형 철골구조의 비재하 내화성능 평가용 시험체 제안을 위한 연구 (Study of the Standard Testing Specifications for a Non-loading Performance Evaluation of Coating Material-sprayed Circular Steel Structures)

  • 옥치열;김재준
    • 한국화재소방학회논문지
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    • 제30권3호
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    • pp.7-15
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    • 2016
  • 단면형상계수는 세계적으로 흔하게 활용되는 공학적 내화구조 성능평가 방법이지만 국내의 경우 단면형상계수의 적용을 위한 제도가 아직 마련되어 있지 못하다. 실제 우리나라의 대부분의 철골조 건축물에서 원형 강관의 사용을 흔히 볼 수 있으나, 인정기관으로부터 성능을 인정받은 뿜칠 피복 철골 보 및 기둥은 대부분이 H형강으로 한정되어 있다. 비재하 시험의 특성상 H형강은 관련규정에 따른 시험규격으로 부재에 대한 평가를 수행하여 크기의 제한 없이 인정범위가 부여되나, 이형 강관의 경우는 형상별로 별도의 내화성능에 대한 인정을 받아야 한다. 본 연구에서는 합리적인 내화구조의 인정범위를 설정할 수 있도록 단면형상계수를 활용하여 뿜칠 피복재의 원형 강관의 적용을 위한 표준 시험체 규격을 제시하고자 한다.

플라즈마 용사를 이용한 복합세라믹 미세필터 연구 (Study on Metal Microfilter Coated with Ceramics by Using Plasma Thermal Spray Method)

  • 송인규;이영민;신현명;최해운
    • 대한기계학회논문집A
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    • 제35권9호
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    • pp.1035-1040
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    • 2011
  • 본 논문은 세라믹과 금속파우더를 이용한 복합소재를 플라즈마 용사 방식으로 개발한 결과를 수록하였다. 사용된 세라믹 파우더는 $Al_2O_3+40TiO_2$ 이고 입자 크기는 $20{\mu}m$, $Al_2O_398+$파우더의 입자 크기는 $45{\mu}m$를 사용하였다. $20{\mu}m$, $30{\mu}m$$50{\mu}m$ 금속필터 입자는 SIKA-R 20IS, 30IS 및 50IS(소결금속필터)을 사용 했으며, $75{\mu}m$ 금속필터 입자는 5 겹 소결메쉬 필터를 사용��다. 용사 공정으로 가공된 복합 필터는 세라믹 파우더의 종류, 크기 및 코팅 두께에 따라 성능의 차이를 보였으나, 전반적으로 필터링 가능 능력은 향상되었다.

금속용사 코팅제의 종류 및 두께에 따른 강재 내식성의 전기화학적 평가 (An Electrochemical Evaluation of the Corrosion Properties of the Steel with the Type and the Thickness of Metallizing Coatings)

  • 강명식;엄성현;조연철;안재우;김성수;이정배
    • 자원리싸이클링
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    • 제25권3호
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    • pp.55-62
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    • 2016
  • 해양환경 및 공장지역과 같이 가혹한 부식환경에 놓인 강구조물은 사용수명을 증대시키기 위하여 다양한 방식 기술을 적용하여 건설되고 있다. 그 중 금속용사에 의한 방식기술은 일반적으로 널리 쓰이는 기술의 단점을 보완한 방식 기술이지만 완벽하다 할 수 없어 내식성 향상에 대한 연구개발이 절실한 상황이다. 본 연구에서는 금속용사에서 사용되는 금속 재료의 종류 및 용사 두께의 변화에 따른 내식성을 평가하였으며 전기화학적 방법인 부식전위 및 부식전류밀도 측정을 통하여 비교 고찰하였다. 금속용사 재료로는 아연(Zn) 및 알루미늄(Al)을 사용하여 비율을 조절하였고, 용사 두께는 $30{\sim}100{\mu}m$ 사이에서 구분하여 선정하였다. 검토 결과, 금속용사 재료로 Zn을 100% 사용한 경우에서 가장 낮은 부식전위가 측정된 것을 확인하였으며, Zn 85%-Al 15% 합금과 Al 100%의 경우에는 부식전류밀도가 감소하였다. 또한 용사재료에 관계없이 용사두께가 증가할수록 부식전위는 감소하였다.

저온 분사를 이용한 Cu계 비정질 코팅층의 제조 및 특성 연구 (Fabrication and Characterization of Cu-based Amorphous Coatings by Cold Spray Process)

  • 정동진;박동용;이진규;김형준;이기안
    • 대한금속재료학회지
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    • 제46권5호
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    • pp.321-327
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    • 2008
  • Cu based amorphous ($Cu_{54}Zr_{22}Ti_{18}Ni_6$) coating was produced by cold spraying as a new fabrication process. The microstructure and macroscopic properties of amorphous coating layer was investigated and compared with those of cold sprayed pure Cu coating. Amorphous powders were prepared by gas atomization and Al 6061 was used as the substrate plate. X-ray diffraction results showed that Cu based amorphous powder could be successfully deposited by cold spraying without any crystallization. The Cu based amorphous coating layer ($300{\sim}400{\mu}m$ thickness) contained 4.87% porosity. The hardness of Cu based amorphous coating represented $412.8H_v$, which was correspond to 68% of the hardness of injection casted bulk amorphous material. The wear resistance of Cu based amorphous coating was found to be three times higher than that of pure Cu coating. The 3-point bending test results showed that the adhesion strength of Cu based amorphous coating layer was higher than that pure Cu coating. It was also observed that hard Cu base amorphous particle could easily deform soft substrate by particle collisions and thus generated strong adhesion between coating and substrate. However, the amorphous coating layer unexpectedly represented lower corrosion resistance than pure Cu coating, which might be resulted from the higher content of porosity in the cold sprayed amorphous coating.

Characterization of Ceramic Material Coating by Cobalt Sulfate Using Spray Technique

  • Kim, Myung-Je;Won, Il-An;Kim, Kyung-Nam
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2013년도 춘계학술대회 논문집
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    • pp.180-180
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    • 2013
  • Ceramic glaze has been developed by numerous experiences and knowhow of potters for a long time. It has offered curiosity and beauty to many people with a variety of colors. This study first verifies the color difference according to clays and glazing used for the coloration experiment based on generation process and chemical reaction of cobalt sulfate, and determines the effect of a dilution ratio with water on changes in coloration concentration. The cobalt-aluminate spinel and the cobalt-silicate olivine are the strongest of the ceramic pigment, producing a very pure, navy blue color.

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5층열장벽 피막의 고온 물성에 관한연구 (A Syudy on the High Temprerties of the 5Layer Functionally Gradient Thermal Barrier Coating)

  • 한주철;정철;송요승;윤종구;노병호;이구현
    • 한국표면공학회지
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    • 제31권1호
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    • pp.12-23
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    • 1998
  • The Thermal Barrier Coating(TBC) has been used to improve the heat barrier and tribological properties of the aircraft engine and the automobile engine in high temperature. Especially, the high temperature tribological propertied of the cylinder haed and the piston crown of diesel engine was emphasized. Therefore, the purpose of this work was to evaluate the microstructure, tribological propeer in high tempearmal shock resistance and bonding strength of five layer functionally gradient TBC for the applications. The five layerwere composed with 100% ceramic insulating later, 75(ceramic):25 (metal) layer, 50:50 layer, 25:75 layer and 100% metal bonding layer to redude the thermal stress. the YSL and MSL poweders were the insulation ceramics powers. The NiCrAly, Inconel625 and SUS powders were the bonding and mixingg powders for plasma spray process. According to the result of high temperature wear test, the wera resistance of YSZ/NiCrAlY siytem was most out standing at 600 and $800^{\circ}C$. At $400^{\circ}C$, the wear resistance of YSZ/Inconel system was better than others. Wear volume at other temperature because of the low temperature degration of zirconia. The thermal shock mechanism of 5 later is the vertical crack gegration in insulating layer. this means that the initial cracks were generated in the top layer, and then developed into the composite layers during thermal shock test. Finally, these cracks werereached to the interface of coating and substrate and also, these vertioal cracks join with the horizontal cracks of the each layers. The bonding strength of YSZ/NiCrAlY and YSZ/Inconel 5 layer system is better than other 5layer systems. The theramal shock resistance of thermal barrier coating s with 5 layer system is better than that of 3 layers and 2 layers.

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