• 제목/요약/키워드: Coating efficiency

검색결과 697건 처리시간 0.031초

다꾸찌방법에 의한 Ni-5%Al 합금 분말의 플라즈마 용사코팅 조건의 최적화 (Optimization of the Plasma Spray Coating Parameters of Ni-5%Al Alloy Powder Using the Taguchi Experimental Method)

  • 이형근
    • Journal of Welding and Joining
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    • 제20권5호
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    • pp.120-126
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    • 2002
  • Ni-5%Al alloy powder is widely used as the bond coating powder to improve the adhesive strength between the substrate and coating. The important properties in the bond coating are the deposition efficiency and surface roughness. In this study, it was tried to optimize the plasma spray parameters to maximize the deposition efficiency and surface roughness. In the first step, spray current and hydrogen gas flow rate were optimized in order to increase the deposition efficiency. In the next step, the seven plasma spray variables were selected and optimized to improve both the deposition efficiency and surface roughness using the Taguchi experimental method. By these optimization, the deposition efficiency was improved from about 10 % at the frist time to 51.2 % by the optimization of spray current and hydrogen gas flow rate and finally to 65.2 % by the Taguchi experimental method. The average surface roughness was increased from about $12.9\mu\textrm{m}$ to $15.4\mu\textrm{m}$.

A Study on Optimal Dye-coating Conditions to Reduce Dye-adsorption Time with Improved DSSC Efficiency

  • 서영호;최은창;홍병유
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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    • pp.481.1-481.1
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    • 2014
  • Dye-sensitized solar cell (DSSC) has been extensively investigated as the next generation energy source. Despite attractive features of simple fabrication process and its economical efficiency, there are some problems such as low efficiency and low long-term stability. Many groups have attempted the proposed way to improve the cell efficiency and long-term stability such as low recombination rate between $TiO_2$ surface and electrolyte, the development of new dye molecules capable of light adsorption as broadly as possible, the fabrication of a solid-state DSSC by replacing the liquid electrolyte, and protective coating on glass. In this work, we confirmed new dye-coating conditions to maximize the dye adsorption between the dye and $TiO_2$ nanoparticle surface. The experiment results coating conditions with the coating temperature of $70^{\circ}C$, the dye concentration of 10 mM and the coating time of 3 min. Conditions have two times, three times cycle the experiment in progress efficiency rises.

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태양전지의 반사방지막을 위한 Silica 코팅의 트라이볼로지 및 광학적 특성 평가 (Tribological and Optical Characteristics of Silica Coating for Anti-reflection Coating of Solar Cell)

  • 김해진;김대은
    • 정보저장시스템학회논문집
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    • 제6권2호
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    • pp.68-73
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    • 2010
  • The interest in acquiring high efficiency solar cells has been steadily increasing due to various advantages such as low-cost installation, pollution free and everlasting energy generation. In order to raise the cell efficiency, there has been a lot of effort to develop effective anti-reflection coatings. In this work, the main objective was to investigate the effects of particle size and annealing temperature of silica anti-reflection coatings to maximize the cell efficiency as well as reliability. It was shown that the light transmittance could be increased by a few percent over a certain range of wavelength using the silica coating. Also, the tribological properties of the coating could be improved through the annealing process, which led to better reliability of the coating.

흡입공기온도와 분무압력이 분쇄땅콩의 유동층 코팅효율에 미치는 영향 (Effect of Inlet Air Temperature and Atomizing Pressure on Fluidized Bed Coating Efficiency of Broken Peanut)

  • 강현아;신명곤
    • 한국식품과학회지
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    • 제34권5호
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    • pp.924-926
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    • 2002
  • 분쇄땅콩의 결착력 증대 및 산패방지를 위한 유동층코팅 기술을 개발하고자, 유동충코팅공정의 흡입공기온도 및 분무압력이 분쇄땅콩의 유동층 코팅효율에 미치는 영향을 검토하였다. 흡입공기온도가 높을수록 코팅효율이 증가하였으며, 분무압력도 3 bar까지는 분무압력이 커질수록 코팅효율이 증가하는 경향을 나타내었다. 그리고, 덱스트린과 카제인나트륨로 구성된 코팅물질은 분쇄땅콩의 산패를 부분적으로 억제할 수 있음을 보여주었다.

The effect of film morphology by bar-coating process for large area perovskite solar modules

  • Ju, Yeonkyeong;Kim, Byeong Jo;Lee, Sang Myeong;Yoon, Jungjin;Jung, Hyun Suk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.416-416
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    • 2016
  • Organic-inorganic metal halide perovskite solar cells have received attention because it has a number of advantages with excellent light harvesting, high carrier mobility, and facile solution processability and also recorded recently power conversion efficiency (PCEs) of over 20%. The major issue on perovskite solar cells have been reached the limit of small area laboratory scale devices produced using fabrication techniques such as spin coating and physical vapor deposition which are incompatible with low-cost and large area fabrication of perovskite solar cells using printing and coating techniques. To solution these problems, we have investigated the feasibility of achieving fully printable perovskite solar cells by the blade-coating technique. The blade-coating fabrication has been widely used to fabricate organic solar cells (OSCs) and is proven to be a simple, environment-friendly, and low-cost method for the solution-processed photovoltaic. Moreover, the film morphology control in the blade-coating method is much easier than the spray coating and roll-to-roll printing; high-quality photoactive layers with controllable thickness can be performed by using a precisely polished blade with low surface roughness and coating gap control between blade and coating substrate[1]. In order to fabricate perovskite devices with good efficiency, one of the main factors in printed electronic processing is the fabrication of thin films with controlled morphology, high surface coverage and minimum pinholes for high performance, printed thin film perovskite solar cells. Charge dissociation efficiency, charge transport and diffusion length of charge species are dependent on the crystallinity of the film [2]. We fabricated the printed perovskite solar cells with large area and flexible by the bar-coating. The morphology of printed film could be closely related with the condition of the bar-coating technique such as coating speed, concentration and amount of solution, drying condition, and suitable film thickness was also studied by using the optical analysis with SEM. Electrical performance of printed devices is gives hysteresis and efficiency distribution.

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S45C 모계에 대한 STS304 마찰 육성층 평가 (The Evaluation of STS304 Coating Layer on S45C Substrate by friction Surfacing Process.)

  • 노중석;조현진;김흥주;천창근;장웅성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.229-231
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    • 2005
  • Friction surfacing of STS304 consumable rod on S45C substrate was investigated by microstructural observation and mechanical tests. STS304 layer formed a strongly-bonded thick layer under a wide range of surfacing conditions. The hardness distribution showed the peak value in the boundry layer, while the highest coating efficiency obtained in the condition of 1000rpm-2.5mm/sec-2.5mm/sec. As the consumable rotation rate and the traveling rate increased, the coating efficiency tended to decrease. On the other hand, as the feeding rate increased, the coating efficiency appeared to be increased.

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양면 코팅 시스템을 갖춘 대형 증착기에 의한 다층 반사방지막의 생산성 및 품질 향상 (Improvement of Production Efficiency and Coating Quality of Multi Antireflection Filter with a Large Coating System Containing Two faces Coating System)

  • 한두희
    • 한국산학기술학회논문지
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    • 제1권1호
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    • pp.33-36
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    • 2000
  • 대형 진공증착기내에 대형 피코팅물 고정대를 방사형으로 배치고 대용량의 피코팅물이 균일하게 코팅되도록 공전과 자전을 병행하도록 하여, 1회 진공으로 피코팅물의 양면을 동시에 코팅하므로 증착시간을 절약하고 전력소비를 줄일 수 있으며 대기중 이물질에 의한 오염방지를 할 수 있었다. 내부에 이중 전자빔을 설치하여 자동 다층막 증착이 가능하며, 유효증착면적을 크게 할 수 있었다. 이런 장치를 이용하여 증착 시간의 30% 단축, 작업 생산성 50% 향상과 아울러 증착막의 전도막 특성도 향상되었으며 증착막의 균일도도 향상되었다. 증착막의 광학적 특성인 반사방지 투과율 특성도 향상되었다.

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Estimation of VOCs Emissions from Small-Scale Surface Coating Facilities in Seoul

  • Jin-Ho, SHIN;Woo-Taeg, KWON
    • 웰빙융합연구
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    • 제6권1호
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    • pp.17-22
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    • 2023
  • Purpose: VOCs (volatile organic compounds) are all the organic compounds that react with solar rays and increase the concentration of ozone in the troposphere and are partially also known as carcinogens. The adsorption using activated carbon is usually applied to remove VOCs. Research design, data and methodology: The 20 places of surface coating facilities were selected to evaluate the emission amount of VOCs in Seoul. In addition, the removal efficiency of VOCs in 25 places of automobile coating facilities was evaluated. Results: The average emission amount of VOCs was 10.903 kg/hr from automobile coating facilities, while 3.520 kg/hr from other surface coating facilities. The removal efficiency in adsorption with the combustion catalytic process has the mean value of 87.9% and the regeneration efficiency of activated carbon has the mean value of 95.0%. Conclusions: The removal efficiency in adsorption with the biofiltration process has the mean value of 89.8% and the regeneration efficiency of activated carbon has the mean value of 94.8%. The removal efficiency in the plasma catalyst process has the mean value of 79.3%.

$MnO_2$-코팅 모래흡착제 제조 및 As(III) 산화처리 적용 (Preparation of $MnO_2$-Coated Sand and Oxidation of As(III))

  • 정재현;양재규;송기훈;장윤영
    • 대한환경공학회지
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    • 제28권1호
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    • pp.54-60
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    • 2006
  • 주문진사 및 석영사를 담체로 사용하여 코팅온도, 코팅시간, 및 초기 망간용액 주입농도를 변화시키면서 망간(IV)을 코팅시킨 모래흡착제($MnO_2$-Coated Sand, MCS)를 제조하였으며 As(III)의 산화효율을 비교하였다. MCS 제조의 최적조건은 코팅효율 및 As(III) 산화능으로 부터 선정하였다. 망간 코팅효율은 코팅시간에는 크게 영향을 받지 않았지만 코팅온도가 증가함에 따라 증가하였다. 반면 As(III)의 산화능은 코팅온도가 증가됨에 따라 크게 감소하여 나타났다. 이러한 결과들을 고려하여 MCS의 최적 코팅 조건을 $150^{\circ}C$ 온도조건과 1시간의 가열시간으로 선정할 수 있었다. Mn(II) 주입농도가 늘어남에 따라 망간 코팅효율은 뚜렷이 증가하였지만 As(III)의 산화능은 0.8 Mn(II) mol/kg sand 조건에서 최대값을 보여주었다. MCS로 부터의 망간의 용출은 pH가 감소함에 따라 크게 증가하여 나타났다. 최적 조건에서 제조한 MCS를 사용하여 As(III)의 산화반응 특성을 회분식 실험을 통하여 조사한 결과, MCS의 As(III) 산화특성은 MCS의 농도에 대하여 비례적인 반응속도를 보여주었으며 pH가 감소할수록 As(III)의 산화속도가 증가하였다.

태양전지 효율 향상용 졸-겔 법에 의한 반사방지 코팅막의 제조 (Preparation of the Anti-Reflective(AR) Coating Film by Sol-Gel Method to Improve the Efficiency of Solar Cell)

  • 김효섭;김영호;최재윤
    • 한국수소및신에너지학회논문집
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    • 제25권2호
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    • pp.145-150
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    • 2014
  • This study investigates the preparation of anti-reflective (AR) coating film to improve the efficiency of solar cell. The AR coating film was successfully obtained by dip-coating with AR coatings prepared by sol-gel method. Fluoroalkylsilane was additionally introduced into the coatings to give the self-cleaning effect of AR coating film. We performed the abrasion test, pencil scratch hardness test and cross-cut test to identify the mechanical strength of AR coating film. As the results, the transmittance of AR coating films with 9.07, 18.13 and 27.20 of IPA/MTMS molar ratios were 93.1, 93.6 and 95.3%, respectively. The water contact angle and transmittance of AR coating film increased by the introduction of hydrophobicity. The prepared AR coating film shows the high level of abrasion, hardness and adhesion. The IPA/MTMS molar ratio of 27.20 and the withdrawing speed range of 0.20 ~ 0.28cm/sec are the optimal coating condition in terms of the transmittance and mechanical strength of AR coating film.