• Title/Summary/Keyword: Coating efficiency

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Optimization of the Plasma Spray Coating Parameters of Ni-5%Al Alloy Powder Using the Taguchi Experimental Method (다꾸찌방법에 의한 Ni-5%Al 합금 분말의 플라즈마 용사코팅 조건의 최적화)

  • 이형근
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.120-126
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    • 2002
  • Ni-5%Al alloy powder is widely used as the bond coating powder to improve the adhesive strength between the substrate and coating. The important properties in the bond coating are the deposition efficiency and surface roughness. In this study, it was tried to optimize the plasma spray parameters to maximize the deposition efficiency and surface roughness. In the first step, spray current and hydrogen gas flow rate were optimized in order to increase the deposition efficiency. In the next step, the seven plasma spray variables were selected and optimized to improve both the deposition efficiency and surface roughness using the Taguchi experimental method. By these optimization, the deposition efficiency was improved from about 10 % at the frist time to 51.2 % by the optimization of spray current and hydrogen gas flow rate and finally to 65.2 % by the Taguchi experimental method. The average surface roughness was increased from about $12.9\mu\textrm{m}$ to $15.4\mu\textrm{m}$.

A Study on Optimal Dye-coating Conditions to Reduce Dye-adsorption Time with Improved DSSC Efficiency

  • Seo, Yeong-Ho;Choe, Eun-Chang;Hong, Byeong-Yu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.481.1-481.1
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    • 2014
  • Dye-sensitized solar cell (DSSC) has been extensively investigated as the next generation energy source. Despite attractive features of simple fabrication process and its economical efficiency, there are some problems such as low efficiency and low long-term stability. Many groups have attempted the proposed way to improve the cell efficiency and long-term stability such as low recombination rate between $TiO_2$ surface and electrolyte, the development of new dye molecules capable of light adsorption as broadly as possible, the fabrication of a solid-state DSSC by replacing the liquid electrolyte, and protective coating on glass. In this work, we confirmed new dye-coating conditions to maximize the dye adsorption between the dye and $TiO_2$ nanoparticle surface. The experiment results coating conditions with the coating temperature of $70^{\circ}C$, the dye concentration of 10 mM and the coating time of 3 min. Conditions have two times, three times cycle the experiment in progress efficiency rises.

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Tribological and Optical Characteristics of Silica Coating for Anti-reflection Coating of Solar Cell (태양전지의 반사방지막을 위한 Silica 코팅의 트라이볼로지 및 광학적 특성 평가)

  • Kim, Hae-Jin;Kim, Dae-Eun
    • Transactions of the Society of Information Storage Systems
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    • v.6 no.2
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    • pp.68-73
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    • 2010
  • The interest in acquiring high efficiency solar cells has been steadily increasing due to various advantages such as low-cost installation, pollution free and everlasting energy generation. In order to raise the cell efficiency, there has been a lot of effort to develop effective anti-reflection coatings. In this work, the main objective was to investigate the effects of particle size and annealing temperature of silica anti-reflection coatings to maximize the cell efficiency as well as reliability. It was shown that the light transmittance could be increased by a few percent over a certain range of wavelength using the silica coating. Also, the tribological properties of the coating could be improved through the annealing process, which led to better reliability of the coating.

Effect of Inlet Air Temperature and Atomizing Pressure on Fluidized Bed Coating Efficiency of Broken Peanut (흡입공기온도와 분무압력이 분쇄땅콩의 유동층 코팅효율에 미치는 영향)

  • Kang, Hyun-Ah;Shin, Myung-Gon
    • Korean Journal of Food Science and Technology
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    • v.34 no.5
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    • pp.924-926
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    • 2002
  • The effects of inlet air temperature and atomizing pressure on the coating efficiency were evaluated using peanuts. Broken peanut pieces were coated with dextrin and sodium caseinate solution by a fluidized bed coater. The coating efficiency was significantly influenced by inlet air temperature and atomizing pressure, with the optimal efficiency achieved at $70^{\circ}C$ and 3 bar, respectively. The coating material consisting of dextrin and sodium caseinate could be used for preventing rancidity of broken peanut.

The effect of film morphology by bar-coating process for large area perovskite solar modules

  • Ju, Yeonkyeong;Kim, Byeong Jo;Lee, Sang Myeong;Yoon, Jungjin;Jung, Hyun Suk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.416-416
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    • 2016
  • Organic-inorganic metal halide perovskite solar cells have received attention because it has a number of advantages with excellent light harvesting, high carrier mobility, and facile solution processability and also recorded recently power conversion efficiency (PCEs) of over 20%. The major issue on perovskite solar cells have been reached the limit of small area laboratory scale devices produced using fabrication techniques such as spin coating and physical vapor deposition which are incompatible with low-cost and large area fabrication of perovskite solar cells using printing and coating techniques. To solution these problems, we have investigated the feasibility of achieving fully printable perovskite solar cells by the blade-coating technique. The blade-coating fabrication has been widely used to fabricate organic solar cells (OSCs) and is proven to be a simple, environment-friendly, and low-cost method for the solution-processed photovoltaic. Moreover, the film morphology control in the blade-coating method is much easier than the spray coating and roll-to-roll printing; high-quality photoactive layers with controllable thickness can be performed by using a precisely polished blade with low surface roughness and coating gap control between blade and coating substrate[1]. In order to fabricate perovskite devices with good efficiency, one of the main factors in printed electronic processing is the fabrication of thin films with controlled morphology, high surface coverage and minimum pinholes for high performance, printed thin film perovskite solar cells. Charge dissociation efficiency, charge transport and diffusion length of charge species are dependent on the crystallinity of the film [2]. We fabricated the printed perovskite solar cells with large area and flexible by the bar-coating. The morphology of printed film could be closely related with the condition of the bar-coating technique such as coating speed, concentration and amount of solution, drying condition, and suitable film thickness was also studied by using the optical analysis with SEM. Electrical performance of printed devices is gives hysteresis and efficiency distribution.

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The Evaluation of STS304 Coating Layer on S45C Substrate by friction Surfacing Process. (S45C 모계에 대한 STS304 마찰 육성층 평가)

  • Noh, Joong-Suk;Cho, Houn-Jin;Kim, Heung-Ju;Chun, Chang-Gun;Chang, Woong-Seong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.229-231
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    • 2005
  • Friction surfacing of STS304 consumable rod on S45C substrate was investigated by microstructural observation and mechanical tests. STS304 layer formed a strongly-bonded thick layer under a wide range of surfacing conditions. The hardness distribution showed the peak value in the boundry layer, while the highest coating efficiency obtained in the condition of 1000rpm-2.5mm/sec-2.5mm/sec. As the consumable rotation rate and the traveling rate increased, the coating efficiency tended to decrease. On the other hand, as the feeding rate increased, the coating efficiency appeared to be increased.

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Improvement of Production Efficiency and Coating Quality of Multi Antireflection Filter with a Large Coating System Containing Two faces Coating System (양면 코팅 시스템을 갖춘 대형 증착기에 의한 다층 반사방지막의 생산성 및 품질 향상)

  • 한두희
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.1
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    • pp.33-36
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    • 2000
  • Auto DOME-reversing system had been installed in a vacuum coating chamber which decreased the coating time, the electric energy spending and the contamination by rotating and revilving substance. Auto multi coating with dual electron beam was accomplished and effective coating area was increased. The coating duration was decreased with 30%. the production efficiency were increased with 50%. Also the surface conductivity the coated film uniformity and anti-reflection capablity were also improved.

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Estimation of VOCs Emissions from Small-Scale Surface Coating Facilities in Seoul

  • Jin-Ho, SHIN;Woo-Taeg, KWON
    • Journal of Wellbeing Management and Applied Psychology
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    • v.6 no.1
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    • pp.17-22
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    • 2023
  • Purpose: VOCs (volatile organic compounds) are all the organic compounds that react with solar rays and increase the concentration of ozone in the troposphere and are partially also known as carcinogens. The adsorption using activated carbon is usually applied to remove VOCs. Research design, data and methodology: The 20 places of surface coating facilities were selected to evaluate the emission amount of VOCs in Seoul. In addition, the removal efficiency of VOCs in 25 places of automobile coating facilities was evaluated. Results: The average emission amount of VOCs was 10.903 kg/hr from automobile coating facilities, while 3.520 kg/hr from other surface coating facilities. The removal efficiency in adsorption with the combustion catalytic process has the mean value of 87.9% and the regeneration efficiency of activated carbon has the mean value of 95.0%. Conclusions: The removal efficiency in adsorption with the biofiltration process has the mean value of 89.8% and the regeneration efficiency of activated carbon has the mean value of 94.8%. The removal efficiency in the plasma catalyst process has the mean value of 79.3%.

Preparation of $MnO_2$-Coated Sand and Oxidation of As(III) ($MnO_2$-코팅 모래흡착제 제조 및 As(III) 산화처리 적용)

  • Jung, Jae-Hyun;Yang, Jae-Kyu;Song, Ki-Hoon;Chang, Yoon-Young
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.1
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    • pp.54-60
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    • 2006
  • [ $MnO_2$ ]-Coated Sand(MCS) was prepared with variation of coating temperature, coating time, and dosage of initial Fe(III) with two kinds of sands such as Joomoonjin and quartz sand. An optimum condition for the preparation MCS was determined from the coating efficiency as well as the oxidation efficiency of As(III). Coating efficiency of Mn was strongly dependent on the coating temperature but quite similar over the investigated coating time, showing an increased coating efficiency at higher coating temperature. In contrast to coating efficiency, the oxidation efficiency of As(III) by MCS was severely reduced as increase of coaling temperature. By considering these results, an optimum coating temperature and time for the preparation of MCS was selected as $150^{\circ}C$ and 1-hr, respectively. Coating efficiency increased as the dosage of initial Mn(II) increased, while As(III) oxidation was maximum at 0.8 Mn(II) mol/kg sand. The solution pH was identified as an important parameter affecting stability of MCS, and dissolution of Mn from MCS increased as pH decreased. Oxidation rate of As(III) increased as the dosage of MCS increased as well as solution pH decreased.

Preparation of the Anti-Reflective(AR) Coating Film by Sol-Gel Method to Improve the Efficiency of Solar Cell (태양전지 효율 향상용 졸-겔 법에 의한 반사방지 코팅막의 제조)

  • Kim, Hyosub;Kim, Youngho;Choi, Jaeyune
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.2
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    • pp.145-150
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    • 2014
  • This study investigates the preparation of anti-reflective (AR) coating film to improve the efficiency of solar cell. The AR coating film was successfully obtained by dip-coating with AR coatings prepared by sol-gel method. Fluoroalkylsilane was additionally introduced into the coatings to give the self-cleaning effect of AR coating film. We performed the abrasion test, pencil scratch hardness test and cross-cut test to identify the mechanical strength of AR coating film. As the results, the transmittance of AR coating films with 9.07, 18.13 and 27.20 of IPA/MTMS molar ratios were 93.1, 93.6 and 95.3%, respectively. The water contact angle and transmittance of AR coating film increased by the introduction of hydrophobicity. The prepared AR coating film shows the high level of abrasion, hardness and adhesion. The IPA/MTMS molar ratio of 27.20 and the withdrawing speed range of 0.20 ~ 0.28cm/sec are the optimal coating condition in terms of the transmittance and mechanical strength of AR coating film.