• 제목/요약/키워드: Coating Films

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CS/MTMS/ES 졸겔코팅제 경화박막의 특성 (Characteristics on Cured Thin Film of Sol-Gel Materials Synthesized from CS/MTMS/ES)

  • 명인혜;강동필;안명상;나문경;강영택
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 C
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    • pp.1930-1932
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    • 2005
  • Colloidal Silica(CS)/methyltrimethoxy silane(MTMS) and CS/MTMS/epoxy silane(Es) sol solutions were prepared in variation with synthesizing parameters such as kinds of CS, kinds of silane and reaction time. In order to understand its physical and chemical properties, sol-gel coating films on glass were fabricated. In the case of CS/MTMS sol, the coating films had high contact angle and more enhanced flat surface than those in the case of CS/MTMS/ES sol. Also, the coating films obtained from single CS had a better flat surface than those obtained from mixed CS. In the case of thermal stability, thermal dissociation of CS/MTMS and CS/MTMS/ES sol-gel coating films did not occur up to $550^{\circ}C$ and $440^{\circ}C$ respectively. The thickness of coating films obtained from CS/MTMS sol increased than those of CS/MTMS/ES sol. In addition, the coating films obtained from single CS were more thicker than those obtained from mixed CS.

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집합조직이 존재하는 TiN 코팅 층의 마찰, 마멸, 내부식 특성에 관한 연구 (Study on the Frictional Behavior, Wear and Corrosion Resistance of Textured TiN Coated Layers)

  • 김희동;김인수;성동영;이민구
    • 소성∙가공
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    • 제12권4호
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    • pp.394-400
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    • 2003
  • TiN coated films exhibit excellent mechanical properties such as high wear, erosion and corrosion resistances and a high thermal stability. Therefore, they are widely applied to a coating material in tools, ornaments, parts and semiconductors. However, the fracture of TiN coated films frequently occurs. The distribution of preferred orientations, i.e., texture, of TiN coated films strongly influences the fracture behavior of these films. In the present study. various TiN coating layers having different textures were prepared by the reactive ion physical vapor deposition and the texture dependence of friction coefficient, erosion and corrosion in these coating layers was investigated. The sample depicting the (115) texture parallel to the coating layer normal displayed a flatter surface than that observed from the sample having the (111) texture. The friction coefficient of TiN thin films was hardly dependent on the texture of coated samples. The samples having (115) texture displayed higher wear, erosion and corrosion resistances than the samples having (111) texture.

과불화 알코올을 이용한 발수성 폴리우레탄 코팅 필름의 제조 (Preparation of Water Repellent Polyurethane Coating Films Using Perfluoroalkyl Alcohol)

  • 김남우;안치용;송기창
    • Korean Chemical Engineering Research
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    • 제54권3호
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    • pp.387-393
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    • 2016
  • 불소가 함유된 폴리우레탄 코팅 용액을 과불화 알코올, toluene diisocyanate와 polycarbonate diol을 출발물질로 사용하여 합성하였다. 이렇게 합성된 불소 함유 폴리우레탄 코팅 용액을 기재인 PC 위에 스핀 코팅 후 $120^{\circ}C$에서 열경화시켜 코팅 필름을 제조하였다. 제조된 코팅 필름의 물성을 FT-IR spectroscopy, UV-visible spectrometer, 접촉각 측정기와 연필경도 측정기를 사용하여 분석하였다. 과불화 알코올의 첨가는 코팅 필름의 발수성을 향상시켜, 물 접촉각을 $81^{\circ}C$에서 $111^{\circ}C$로 증가시켰다. 그러나 코팅 필름의 연필경도는 과불화 알코올의 첨가에도 불구하고 H로 일정하였다.

PE-CVD방법을 이용한 DLC 박막의 기계적특성 평가 (Mechanical Property Evaluation of Diamond-like Carbon Coated by PE-CVD)

  • 강석주;이진우;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.368-376
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    • 2003
  • In this research, DLC thin films are produced as several hundred nm thickness by PE-CVD method. And then these thin films are estimated tribological characteristics to find out useful possibilities as a protecting film for high-quality function and life extension at MEMs by mechanical properties observation . These are measured thickness and residual stress of DLC coating. Compared after measuring friction coefficient, adhesion force, hardness, cohesive force of coating films. As results all test, we can decide several conclusions. First, friction coefficient decreased, as the load increased. otherwise, friction coefficient increased, as thickness of coating film increased under low load$(1\~50mN)$. Secod, adhesion force increased as thickness of coating films. Third, hardness of coating film is affected by substrate coating film when it is less than thickness of 300nm and it has general hardness of DLC coating film when it is more than thickness of 500nm. Fourth, cohesive force of coating film is complexly affected by hardness, adhesion force, residual stress, etc.

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스핀코팅법에 의해 제조되어진 Yttrium이 도핑된 ZnO 막의 특성 (Characterization of Yttrium Doped Zinc Oxide Thin Films Fabricated by Spin-coating Method)

  • 김현주;이동윤;송재성
    • 한국전기전자재료학회논문지
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    • 제19권5호
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    • pp.457-460
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    • 2006
  • Y doped zinc oxide (YZO) thin films were deposited on F doped $SnO_2$ (FTO) glass substrate by sol-gel method using the spin-coating system. A homogeneous and stable solution was prepared by dissolving acetate in the solution added diethanolamine as sol-gel stabilizer. YZO films were obtained after preheated on the hot-plate for 5minute before each coating; the number of coating was 3 times. After the coating of last step, annealing of YZO films performed at $450^{\circ}C$ for 30 minute. In order to confirming of a ultraviolet ray interruption and down-conversion effects, optical properties of YZO films, transmission spectrum and fluorescent spectrum were used. Also, for understanding the obtained results by experiment, the elestronic state of YZO was calculated using the density functional theory The results obtained by experiment were compared with calculated structure. The detail of electronic structure was obtained by the discrete variational Xa (DV-Xa) method, which is a sort of molecular orbital full potential method. The density of state and energy levels of dopant element were shown and discussed in association with optical properties.

Tungsten Carbide 표면에 코팅된 Re-Ir 박막의 표면 특성 (Surface Properties of Re-Ir Coating Thin Film on Tungsten Carbide Surface)

  • 이호식;천민우;박용필
    • 한국전기전자재료학회논문지
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    • 제24권3호
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    • pp.219-223
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    • 2011
  • Rhenium-Iridium(Re-Ir) thin films were deposited onto the tungsten carbide(WC) molding core by sputtering system. The Re-Ir films were prepared by multi-target sputtering with iridium, rhenium and chromium as the sources. Argon and nitrogen were inlet into the chamber to be the plasma and reactive gases. The Re-Ir thin films were prepared with targets having atomic percent of 3:7 and the Re-Ir thin films were formed with 240 nm thickness. The Re-Ir thin films on tungsten carbide molding core were analyzed by scanning electron microscope(SEM) and surface roughness. Also, adhesion strength and coefficient friction of Re-Ir thin film were examined. The Re-Ir coating technique has been intensive efforts in the field of coating process because the coating technique and process have been their feature, like hardness, high elasticity, abrasion resistance and mechanical stability and also have been applied widely the industrial and biomedical areas. In this report, tungsten carbide(WC) molding core was manufactures using high performance precision machining and the efforts of Re-Ir coating on the surface roughness.

졸-겔법에 의한 PLZT 박막의 결정화 및 균열 생성 (Crystallization and Crack Formation in Sol-Gel PLZT Thin Films)

  • 안기철;이전국;김호기;노광수
    • 한국세라믹학회지
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    • 제29권3호
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    • pp.216-222
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    • 1992
  • PLZT thin films were prepared using sol-gel spin coating. The films mainly consisted of perovskite phase when heat treated at 600$^{\circ}C$ and in O2 or air atmosphere for 2 hours after 7 coating cycles. Cracks were formed when smaller than after 9 coating cycles. When ITO interlayer existed between Corning 7059 glass substrate and the film, cracks were not formed after 9 coating cycles, but cracks were formed after 11 coating cycles because of large volume change of the film contracting on the substrate during the heat treatment. In the observation of microstructure, the thin films have perovskite phase of about 2 $\mu\textrm{m}$ grain size and pyrochlore phase of 100∼200${\AA}$ grain size.

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이산화티탄 나노입자로부터 고굴절 하드코팅 도막의 제조 (Preparation of Hard Coating Films with High Refractive Index from Titania Nanoparticles)

  • 김남우;안치용;송기창
    • Korean Chemical Engineering Research
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    • 제53권6호
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    • pp.762-769
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    • 2015
  • 직경 2~3 nm 크기를 갖는 이산화티탄 나노입자가 산성 용액에서 titanium tetraisopropoxide(TTIP)의 가수분해 반응을 조절함에 의해 합성되었다. 생성된 이산화티탄 나노입자를 졸-겔법에 의해 3-glycidoxypropyl trimethoxysilane(GPTMS)과 반응시킴에 의해 유-무기 혼성 코팅 용액이 제조되었다. 그 후 코팅 용액을 기재인 polycarbonate(PC) 시트 위에 스핀 코팅시키고, $120^{\circ}C$에서 열경화 시켜 고굴절률 하드코팅 도막이 제조되었다. 코팅 도막은 가시광선 영역에서 90%의 높은 광학적 투과율을 보였으며 2H의 연필경도를 나타내었다. 또한 코팅 용액 내의 이산화티탄 나노입자의 함량이 4%에서 25%로 증가됨에 따라 코팅 필름의 굴절률은 633 nm 파장에서 1.502로부터 1.584로 향상되었다.

유-무기 하이브리드 코팅 용액을 이용한 고굴절 하드코팅 막의 제조 (Preparation of Hard Coating Films with High Refractive Index using Organic-Inorganic Hybrid Coating Solutions)

  • 최진주;김남우;안치용;송기창
    • Korean Chemical Engineering Research
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    • 제52권3호
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    • pp.388-394
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    • 2014
  • 출발물질인 TTIP로부터 이산화티탄 졸을 합성하여 무기물로 사용하고 유기물로서 실란커플링제인 methacryloxypropyl trimethoxysilane (MPTMS), aminopropyl triethoxysilane (APS), glycidoxypropyl trimethoxysilane (GPTMS), vinyltriethoxysilane (VTES)을 2종 혹은 3종씩 복합 사용하여 유-무기 하이브리드 코팅 용액을 제조하였다. 그 후 코팅 용액을 기재인 PC시트 위에 스핀 코팅시키고, 열경화 시켜 하드코팅 막을 제조하였다. 2종 실란커플링제를 혼합하여 제조된 코팅 막들은 기재와의 부착력과 연필경도가 우수하지 못했으나, 3종 실란커플링제를 혼합하여 제조한 코팅 막은 2H~4H의 향상된 연필경도와 5B의 우수한 부착력을 나타내었다. 이산화티탄 졸의 첨가량이 20 g인 코팅 막의 굴절률은 550 nm에서 1.56을 나타내었으나 이산화티탄 졸의 첨가량을 20 g에서 30 g으로 증가시킨 경우, 코팅 막의 굴절률이 1.63으로 향상되었다.

콜로이드 실리카 종류가 친수성 코팅 필름의 물성에 미치는 영향 (Effect of Types of Colloidal Silica on Properties of Hydrophilic Coating Films)

  • 양준호;송기창
    • Korean Chemical Engineering Research
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    • 제55권6호
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    • pp.830-836
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    • 2017
  • 콜로이드 실리카를 실란커플링제인 GPTMS (3-glycidoxypropyl trimethoxysilane)와 반응시킴에 의해 친수성 코팅용액을 제조하였다. 또한 이 친수성 코팅 용액을 폴리카보네이트 기재 위에 스핀코팅 시킨 후 $120^{\circ}C$에서 열경화 시킴에 의해 친수성 코팅 도막이 제조되었다. 이 과정 중 콜로이드 실리카의 평균 크기를 15 nm, 25 nm, 45 nm로 각각 변화시켜 코팅 도막의 물성에 미치는 영향을 살펴보았다. 그 결과 25 nm 크기의 콜로이드 실리카를 사용하여 제조된 코팅 도막은 $20^{\circ}$의 낮은 접촉각과 H의 우수한 연필경도를 나타내었다. 반면에 15 nm와 45 nm 크기의 콜로이드 실리카로 제조된 코팅 도막은 각각 $27^{\circ}$$36^{\circ}$의 높은 접촉각과 H와 B의 연필경도를 나타내었다.