• Title/Summary/Keyword: Coal-fired Power Plant

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The Development of Feed-Water Flow Controller of Boiler Feed-Water Pump in 500MW Class Coal-Fired Power Plant (500MW급 석탄화력발전소 보일러 급수펌프 유량 제어기 개발)

  • Lim, Geon-Pyo;Choi, In-Kyu;Park, Doo-Yong;Jeong, Tae-Won;Kim, Gun-Jung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.9
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    • pp.1663-1672
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    • 2010
  • The boiler feed-water pump controllers which can be applied to 500MW class coal fired power plants was developed. The validity of the developed controllers was shown via the applied test result in a power plant. It is expected that the developed controllers are used to retrofit the existing controllers that have surpassed their expected service life and have limited spare parts, and contributes to the stable operation of plants. Based on the collected data and analysis, new control schemes were developed and implemented during the overhaul period in the new control systems. During normal operation, feed water could be supplied to the boiler with the capability of the 1600t/h flow without any problems in automatic mode of controllers. In this study, the feed-water pump controllers were developed successfully. In addition, it is expected that the developed controllers can make the plant operation more stable and can be applied to a lot of power plants.

Performance Enhancement of Flue Gas Desulfurization System with Structural Constraints in 500 MW Coal Fired Power Plants (구조적 제약조건을 갖는 500 MW 석탄화력발전소 탈황설비의 성능개선)

  • Kim, Jong-Sung;Yoo, Hoseon
    • Plant Journal
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    • v.15 no.4
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    • pp.30-35
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    • 2019
  • To meet both increasing social demand for reduction of fine dust and the strengthened air pollutant emission standards, this paper indicated performance enhancement of FGD with structural constraints in 500 MW coal fired thermal power plant's. Through modifying internal facilities for flue gases to make swirl in the absorption tower, it made turbulence and increased the efficiency of material transfer, the reaction area and time with the limestone slurry. Therefore, it could reduce dust and enhance the performance of collecting the SO2. As a result, desulfurization efficiency was improved from 91.61% to 98.43% and dust removal efficiency was improved from 77.4% to 87.08%. Emission density is 7.85 ppm of SO2 and 4.67 mg/㎥ of dust. This is a level that satisfies emission limit of 25 ppm of SO2 and 5 mg/㎥ of dust which are the air pollutant emission standards of 2023. The performance enhancement method of this study is expected to be effectively applied to other coal-fired power plants with similar constraints.

KEPCO-China Huaneng Post-combustion CO2 Capture Pilot Test and Cost Evaluation

  • Lee, Ji Hyun;Kwak, NoSang;Niu, Hongwei;Wang, Jinyi;Wang, Shiqing;Shang, Hang;Gao, Shiwang
    • Korean Chemical Engineering Research
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    • v.58 no.1
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    • pp.150-162
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    • 2020
  • The proprietary post-combustion CO2 solvent (KoSol) developed by the Korea Electric Power Research Institute (KEPRI) was applied at the Shanghai Shidongkou CO2 Capture Pilot Plant (China Huaneng CERI, capacity: 120,000 ton CO2/yr) of the China Huaneng Group (CHNG) for performance evaluation. The key results of the pilot test and data on the South Korean/Chinese electric power market were used to calculate the predicted cost of CO2 avoided upon deployment of CO2 capture technology in commercial-scale coal-fired power plants. Sensitivity analysis was performed for the key factors. It is estimated that, in the case of South Korea, the calculated cost of CO2 avoided for an 960 MW ultra-supercritical (USC) coal-fired power plant is approximately 35~44 USD/tCO2 (excluding CO2 transportation and storage costs). Conversely, applying the same technology to a 1,000 MW USC coal-fired power plant in Shanghai, China, results in a slightly lower cost (32~42 USD/tCO2). This study confirms the importance of international cooperation that takes into consideration the geographical locations and the performance of CO2 capture technology for the involved countries in the process of advancing the economic efficiency of large-scale CCS technology aimed to reduce greenhouse gases

A Study on the Alternative Technology Evaluation Based on LCA and ″extended″ Energy I/O Technique (LCA와 에너지수지비 개념의 확장을 통한 대체에너지기술의 평가방법론)

  • 박찬국;박영구;최기련
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.317-324
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    • 1999
  • This study suggests the effectiveness of an "extended" power system evaluation methodology based on LCA and energy input-output analysis techniques. This "extended" evaluation methodology is designed to incorporate total energy system costs through fuel cycle and external costs, including CO$_2$abatement cost. As an empirical test, we applied the methodology to orimulsion-fired power generation technology and found that orimulsion could be considered as in attractive base-load power generation fuel in terms of economic and environmental aspects, compared to conventional coal-fired power plant.

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Experimental study on capture of carbon dioxide and production of sodium bicarbonate from sodium hydroxide

  • Shim, Jae-Goo;Lee, Dong Woog;Lee, Ji Hyun;Kwak, No-Sang
    • Environmental Engineering Research
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    • v.21 no.3
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    • pp.297-303
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    • 2016
  • Global warming due to greenhouse gases is an issue of great concern today. Fossil fuel power plants, especially coal-fired thermal power plants, are a major source of carbon dioxide emission. In this work, carbon capture and utilization using sodium hydroxide was studied experimentally. Application for flue gas of a coal-fired power plant is considered. Carbon dioxide, reacting with an aqueous solution of sodium hydroxide, could be converted to sodium bicarbonate ($NaHCO_3$). A bench-scale unit of a reactor system was designed for this experiment. The capture scale of the reactor system was 2 kg of carbon dioxide per day. The detailed operational condition could be determined. The purity of produced sodium bicarbonate was above 97% and the absorption rate of $CO_2$ was above 95% through the experiment using this reactor system. The results obtained in this experiment contain useful information for the construction and operation of a commercial-scale plant. Through this experiment, the possibility of carbon capture for coal power plants using sodium hydroxide could be confirmed.

Physico-chemical characterization of individual particles emitted from the air pollution point sources (대기 점오염원에서 배출되는 개별입자상물질의 물리화학적 특성)

  • Park Jeong-Ho;Suh Jeong-Min
    • Journal of Environmental Science International
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    • v.14 no.8
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    • pp.761-770
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    • 2005
  • Scanning electron microscopy / energy dispersive X-ray analyzer(SEM/EDX) has played an important role for evaluation the source of atmospheric particle because it is a powerful tool for characterizing individual particles. The SEM/EDX system provides various physical parameters like optical diameter, as well as chemical information for a particle-by-particle basis. The purpose of the study was to classify individual particle emitted from the point sources based on clustering analysis and physico-chemical analysis by SEM/EDX. The total of 490 individual particle were analyzed at 8 point sources including coal-fired power plant, incinerator, H-C oil boiler, and metal manufacturing industry. The main components were Si and AI in the coal-fired power plant, Cl and Na in the domestic waste Incinerator, S in the H-C oil boiler and S and Fe in the metal manufactory industry, respectively.

Effect of addition of a catalystic layer on Denitrification System efficiency in a 500 MW Coal-fired Power Plant (500 MW 석탄화력발전소 촉매단추가에 따른 탈질설비 효율에 미치는 영향)

  • Lee, Sang Soo;Moon, Seung-Jae
    • Plant Journal
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    • v.17 no.1
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    • pp.58-66
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    • 2021
  • The government has recently come up with a policy to tighten regulations on air pollutant emissions due to public concerns over the emission of pollutants such as fine dust. The coal-fired power plant is speeding up the improvement of the performance of environmental facilities, and this paper deals with the cases of performance improvement by adding a catalyst to the 500 MW standard coal-fired power DeNox system, and examines the change in the performance factors according to the addition of catalysts and the efficiency of NOx removal. The DeNOx efficiency before and after improvement increased from 80% to 88%, and the conversion rate of SO2/SO3, ammonia slip which are performance factors satisfied the design assurance value, but exceeded the design assurance value for differential pressure. At the same time, the ammonia slip concentration and differential pressure items increased as the NOx removal efficiency increased, resulting in the need for management and improvement.

A Two-Phase Flow Accelerated Corrosion Study on Water Wall Tube of Coal-Fired Boiler According to Flexible Operation (유연운전에 따른 석탄화력보일러 수계통 튜브에서의 이상 유동가속부식(Two-Phase Flow Accelerated Corrosion) 고찰)

  • Sang-Ho Kim;Seung-Min Lee;Jae-Hong Lee
    • Corrosion Science and Technology
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    • v.23 no.3
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    • pp.246-254
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    • 2024
  • Recently, coal-fired power plants are experiencing many problems that they have never experienced before due to an increase in flexible operation. In particular, a two-phase flow accelerated corrosion on water wall tubes in a boiler has not been detected overseas or domestically. There is no response plan to deal with such corrosion problem either. However, oxide film damage and tube material corrosion due to a two-phase flow accelerated corrosion are being discovered on water wall boiler tubes of domestic coal-fired power plants recently. If this situation is severe, it can cause enormous damage such as tube rupture. Therefore, in this paper, in order to prepare a response plan for a two-phase flow accelerated corrosion on water wall tubes in the future, differences between a two-phase flow accelerated corrosion and a single-phase flow accelerated corrosion were investigated and an example of discovery of a two-phase flow accelerated corrosion on water wall tubes was presented.

Enhancement of Desulfurization System Efficiency in 1,000 MW Coal-Fired Power Plants (1,000 MW 석탄화력발전소 대기환경오염물질 제거효율 향상을 위한 탈황설비 성능개선)

  • Lee, Young-Su;Moon, Seung-Jae
    • Plant Journal
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    • v.17 no.2
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    • pp.32-41
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    • 2021
  • Recently, air environmental issues such as fine dust have rapidly emerged as national issues, and intensive environmental regulations are being applied to coal-fired power plants. This study introduces the case of improving the performance of desulfurization facilities for removing sulfur oxides and dust, which are the main air pollutant emitters of coal-fired power plants, and conducted four case studies to improve the performance of 1,000 MW power plants currently in operation and carried out construction. Liquid ratio was increased by remodeling the absorption tower of desulfurization facilities, and vaporization reaction was promoted by increasing the flow rate of oxidized air. In addition, the gas heater leakage rate was improved to improve the efficiency of final desulfurization facilities. It is expected that performance improvement work considering harmony with existing facilities will satisfy the regulations(25ppm of sulfur oxides, 5mg/Sm3) that will be applied from 2023, and can be referred to other thermal power plants for review and application.

Evaluation of Plant Performance during Biomass Co-firing in Pulverized Coal Power Plant (미분탄화력발전에서의 바이오매스 혼소 시 플랜트 성능특성 평가)

  • Mun, Tae-Young;Tefera, Zelalem Tumsa;Lee, Uendo;Lee, Jeung Woo;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.19 no.3
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    • pp.8-17
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    • 2014
  • The aims of this research were to evaluate effects of biomass co-firing to pulverized coal power plants and the variation of co-firing ratios on the plant efficiency related to power consumption of auxiliary system and flue gas characteristics such as production and component by process simulation based on the existing pulverized coal power plant. In this study, four kinds of biomass are selected as renewable fuel candidates for co-firing: wood pellet(WP), palm kernel shell(PKS), empty fruit bunch(EFB) and walnut shell(WS). Process simulation for various biomass fuels and co-firing ratios was performed using a commercial software. Gas side including combustion system and flue gas treatment system was considering with combination of water and steam side which contains turbines, condenser, feed water heaters and pumps. As a result, walnut shell might be the most suitable as co-firing fuel among four biomass since when 10% of walnut shell was co-fired with 90% of coal on thermal basis, flue gas production and power consumption of auxiliary systems were the smallest than those of other biomass co-firing while net plant efficiency was relatively higher than those of other biomass co-firing. However, with increasing walnut shell co-firing ratios, boiler efficiency and net plant efficiency were expected to decrease rather than coal combustion without biomass co-firing.