• Title/Summary/Keyword: Coal Syngas

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A Study on the Fischer-Tropsch Synthesis for Production of Hydrocarbon from Syngas under Gas Phase and Supercritical Phase (가스 및 초임계반응하에서 합성가스로부터 탄화수소 제조를 위한 피서트롭스 반응에 관한 연구)

  • Kim, Chul-Ung;Jeong, Soon-Yong;Jeong, Kwang-Eun;Chae, Ho-Jeong;Kim, Tae-Wan;Park, Hyun-Joo;Lee, Sang-Bong;Kim, Jung-Hyun;Han, Jeong-Sik;Jeong, Byung-Hun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.15-21
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    • 2011
  • With petroleum reserves dwindling, interest has been increasing worldwide in Fischer-Tropsch synthesis (FT) as a method of producing synthetic liquid fuels and chemicals from coal, natural gas or biomass. In general, FT synthesis is operated through the gas phase fixed-bed reaction system. Recently, there are lots of study in supercritical fluid due to unique characteristics such as the quick diffusion of reactant gas, effective removal of reaction heat, and the in-situ extraction of high molecular weight hydrocarbon, such as wax. In this study, our major aim is to obtain a deeper insight into the effect of the type of support on the reaction performance over a supported cobalt catalyst in a fixed bed reactor.

Basic Economic Analysis for Co-production Process of DME and Electricity using Syngas Obtained by Coal Gasification (석탄 가스화를 통한 전력 생산과 DME 병산 공정에 대한 기초 경제성 분석)

  • Yoo, Young Don;Kim, Su Hyun;Cho, Wonjun;Mo, Yonggi;Song, Taekyong
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.796-806
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    • 2014
  • The key for the commercial deployment of IGCC power plants or chemical (methanol, dimethyl ether, etc.) production plants based on coal gasification is their economic advantage over plants producing electricity or chemicals from crude oil or natural gas. The better economy of coal gasification based plants can be obtained by co-production of electricity and chemicals. In this study, we carried out the economic feasibility analysis on the process of co-producing electricity and DME (dimethyl ether) using coal gasification. The plant's capacity was 250 MW electric and DME production of 300,000 ton per year. Assuming that the sales price of DME is 500,000 won/ton, the production cost of electricity is in the range of 33~58% of 150.69 won/kwh which is the average of SMP (system marginal price) in 2013, Korea. At present, the sales price of DME in China is approximately 900,000 won/ton. Therefore, there are more potential for lowering the price of co-produced electricity when comparing that from IGCC only. Since the co-production system can not only use the coal gasifier and the gas purification process as a common facility but also can control production rates of electricity and DME depending on the market demand, the production cost of electricity and DME can be significantly reduced compared to the process of producing electricity or DME separately.

The Study on the Catalytic Performance and Characterization of La0.9Sr0.1Cr0.7B0.3O3±δ (B=Mn, Ni, Fe, Ru) for High Temperature Water-gas Shift Reaction with Simuated Coal-derived Syngas (모사된 석탄가스화 합성가스를 이용한 La0.9Sr0.1Cr0.7B0.3O3±δ (B=Mn, Ni, Fe, Ru)의 수성가스전이반응 활성 및 특성에 관한 연구)

  • Lee, Seul-Gi;Kwak, Jaehoom;Sohn, Jung Min
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.6
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    • pp.543-549
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    • 2013
  • In this study, $La_{0.9}Sr_{0.1}Cr_{0.7}M_{0.3}O_{3{\pm}{\delta}}$ (M=Mn, Ru, Fe, Ni) were prepared by sol-gel method and water gas shift reaction with simulated coal-derived syngas between $400{\sim}650^{\circ}C$ was conducted to evaluate the catalytic activity of prepared catalysts. Physico-chemical properties were characterized by XRD, BET, SEM-EDS and TPR. The formation of perovskite crystallite, $LaCrO_3$ was confirmed and the highest surface area was measured with $La_{0.9}Sr_{0.1}Cr_{0.7}Mn_{0.3}O_{3{\pm}{\delta}}$. Equilibrium conversion of CO above $550^{\circ}C$ was achieved except $La_{0.9}Sr_{0.1}Cr_{0.7}Fe_{0.3}O_{3{\pm}{\delta}}$. and methanation reaction was carried out as side reaction of water gas shift reaction with $La_{0.9}Sr_{0.1}Cr_{0.7}Ni_{0.3}O_{3{\pm}{\delta}}$ and $La_{0.9}Sr_{0.1}Cr_{0.7}Ru_{0.3}O_{3{\pm}{\delta}}$. Conclusively, $La_{0.9}Sr_{0.1}Cr_{0.7}M_n{0.3}O_{3{\pm}{\delta}}$ was the most suitable catalyst of water gas shift reaction above $500^{\circ}C$ for CO conversion and hydrogen production.

Steam Gasification of Coal and Petroleum Coke in a Thermobalance and a Fluidized Bed Reactor (열천칭과 유동층반응기에서 석탄과 Petroleum Coke의 수증기 가스화반응)

  • Ji, Keunho;Song, Byungho
    • Korean Chemical Engineering Research
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    • v.50 no.6
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    • pp.1015-1020
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    • 2012
  • Lignite of low rank coal and petroleum coke of high sulfur content can be high potential energy sources for coal gasification process because of their plentiful supply. The steam gasification of lignite, anthracite, and pet coke has been carried out in both an atmospheric thermobalance reactor and a lab-scale fludized bed reactor (0.02 m i.d. ${\times}$ 0.6 m height). The effects of gasification temperature ($600{\sim}900^{\circ}C$) and partial pressure of steam (0.15~0.95 atm) on the gasification rate and on the heating value of product gas have been investigated. The modified volumetric reaction model was applied to the experimental data to describe the behavior of carbon conversion, and to evaluate kinetic parameters of char gasification. The results shows that higher temperature bring more hydrogen in the product syngas, and thus increased gas heating value. The feed rate of steam is needed to be optimized because an excess steam input would lower the gasification temperature which results in a degradation of fuel quality. The rank of calorific value of the product gas was anthracite > lignite > pet coke. Their obtained calorific value at $900^{\circ}C$ with 95% steam feed were 10.0 > 6.9 > 5.7 $MJ/m^3$. This study indicates that lignite and pet coke has a potential in fuel gas production.

Gasification and Methanation Characteristics for SNG(Substitute Natural Gas) from Coal Char (석탄촤로부터 대체천연가스(SNG)를 얻기 위한 가스화 및 메탄화 반응 특성)

  • Kim, Su-Hyun;Kim, Mun-Hyun;Kim, Na-Rang;Kim, Hyung-Taek;Yoo, Young-Don
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.345-348
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    • 2008
  • 본 연구에서는 가스화 반응, 수성가스 전환 반응, 메탄화 반응 등으로 구성된 SNG제조 공정에 대한 해석을 통해, 석탄 촤의 가스화 반응에 의해 생성된 합성가스를 이용한SNG제조 공정 특성을 파악하고자 하였고, SNG제조 공정 중 가스화 공정에 대한 실험을 통해 가스화 공정의 조건에 따른 합성가스 발생 특성 및 메탄화 반응의 특성을 살펴보았다. 석탄 촤를 대상으로 하여 가스화 공정의 $O_2$/feed ratio와 steam/feed ratio 조건 변화에 따른 합성가스 발생 특성을 살펴본 결과 steam을 투입하지 않은 경우 발생되는 합성가스 중 CO의 농도는 55$\sim$65%, $H_2$ 9$\sim$11%, $CO_2$ 24$\sim$29% 범위였고, $O_2$/feed ratio가 증가할수록 CO의 농도는 증가하고, $H_2$$CO_2$의 농도는 감소하는 경향을 나타내었다. 또한,steam을 투입하는 경우 합성가스 중 CO의 농도는 20$\sim$37%, $H_2$ 16$\sim$18%, $CO_2$ 42$\sim$55% 범위였다. 메탄화 공정 해석 결과 메탄의 농도를 최대로 얻을 수 있는 조건은 $H_2$/CO 비가 3인 조건이었고 온도가 낮을 수록 생성농도가 높아짐을 알 수 있었다. 가스화 특성 실험 결과 및 공정해석 결과, 메탄화 반응에 대한 실험 및 공정해석 결과는 고체시료의 가스화 반응을 통해 발생한 합성가스를 이용한 SNG 제조 공정 특성 파악 및 SNG를 제조하기 위해 필요한 단위 공정에 대한 설계 자료 및 운전조건을 결정할 수 있는 주요 인자로 활용될 수 있을 것으로 판단된다.

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Performance Analysis of Gas Turbine for Large-Scale IGCC Power Plant

  • Joo, Yong-Jin;Kim, Mi-Yeong;Park, Se-Ik;Seo, Dong-Kyun
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.3
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    • pp.415-419
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    • 2016
  • As the need for clean coal technology has grown, so has the global research and development efforts into integrated gasification combined cycle (IGCC) plants. An IGCC plant couples a gas turbine to a gasification block. Various technical and economic problems exist in designing such a system. One such problem is the difficulty in realizing economies of scale because the single-train flow capacity of commercial IGCC synthetic gas turbine plants is limited; the capacity does not exceed a net power rating of 300 MW. To address this problem, this study modeled and simulated a synthetic gas turbine with the goal of evaluating the feasibility of a 500 MW or larger IGCC plant. First, a gas turbine with the best output and efficiency was chosen for use with natural gas. The turbine was modeled using GateCycle (a simulation tool), and the integrity of the model validated by comparing the result to the design value. Next, off-design modeling was carried out for a gas turbine with synthetic gas based on its on-design model, and the result was compared with the study result of the gas turbine manufacturer. The simulation confirmed that it is possible to create a large capacity IGCC plant by undertaking the remodeling of a gas turbine designed to use natural gas into one suitable for synthetic gas.

Performance Analysis of Polygeneration Process (폴리제너레이션 성능 모사 연구)

  • LEE, SIHWANG;DAT, NGUYEN VO;LEE, GUNHEE;JUNG, MINYOUNG;JEON, RAKYOUNG;OH, MIN
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.4
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    • pp.352-360
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    • 2017
  • Polygeneration process is widely used to pursuit high efficiency by sharing electricity, utility, refrigeration and the utilization of product chemicals. In this paper, performance analysis of the 450 MW Class polygeneration process was conducted with various syngas generated from coal and biomass gasifier. WGSR and PSA process were employed for hydrogen production and separation. Process modeling and dynamic simulation was carried out, and the results were compared with NETL report. Net power of the polygeneration process was 439 MW considering power consumption. More than 90% of CO was converted at WGSR and the hydrogen purity of PSA was more than 99.99%.

A Study on the Catalyst for the Synthesis of DME with Hydrogen Energy Density (수소 에너지 밀도가 높은 디메틸에테르(DME) 제조 촉매에 관한 연구)

  • Jang, Eun-Mee;Baek, Young-Soon;Oh, Young-Sam
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.5
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    • pp.445-452
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    • 2008
  • DME(Dimethyl ether) Dimethyl Ether (DME) is a new clean fuel and an environmental-benign energy resource. In comparison with other fuels, DME rapidly decomposes into carbon dioxide ($CO_2$) and water in the atmosphere without forming ozone. It can be manufactured from various energy sources including natural gas, coal, biomass and spent plastics. In addition to its environmentally friendly properties, DME is considered as one of the most promising candidates for the substitute of LPG and diesel fuel. In this work, we will be studied to find optimized condition for the catalyst of DME energy manufacture from hydrogen and carbon oxide and its chemical and physical characteristics.

The Reactivity for the SO2 Reduction with CO and H2 over Sn-Zr Based Catalysts (Sn-Zr계 촉매 상에서 CO와 H2를 이용한 SO2 환원 반응특성)

  • Han, Gi Bo;Park, No-Kuk;Ryu, Si Ok;Lee, Tae Jin
    • Korean Chemical Engineering Research
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    • v.44 no.4
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    • pp.356-362
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    • 2006
  • The $SO_2$ reduction using CO and $H_2$ over Sn-Zr based catalysts was performed in this study. Sn-Zr based catalysts with Sn/Zr molar ratio (0/1, 1/4, 1/1, 2/1, 3/1, 1/0) were prepared by the precipitation and co-precipitation method. The effect of the temperature on the reaction characteristics of the $SO_2$ reduction with a reducing agent such as $H_2$ and CO was investigated under the conditions of space velocity of $10,000ml/g_{-cat.}h$, $([CO(or\;H_2)]/[SO_2])$ of 2.0. As a result, the activity of Sn-Zr based catalysts were higher than $SnO_2$ and $ZrO_2$. The reactivity for the $SO_2$ reduction with CO was higher than that with $H_2$, and sulfur yield in the $SO_2$ reduction by $H_2$ was higher than that by CO. The reactivity for the $SO_2$ reduction with $H_2$ was increased with the reaction temperature regardless of Sn-Zr based catalyst with a Sn/Zr molar ratio. $SnO_2-ZrO_2$ (Sn/Zr=1/4) had highest activity at $550^{\circ}C$, in the $SO_2$ reduction with $H_2$ and $SO_2$ conversion of 94.4% and sulfur yield of 66.4% were obtained at $550^{\circ}C$. On the other hand, in the $SO_2$ reduction by CO, the reactivity was decreased with the increase over $325^{\circ}C$. At the optimal temperature of $325^{\circ}C$, $SO_2$ conversion and sulfur yield were about 100% and 99.5%, respectively, in the $SO_2$ reduction over $SnO_2-ZrO_2$ (Sn/Zr=3/1). Also, the $SO_2$ reduction using syngas with $CO/H_2$ ratio over $SnO_2-ZrO_2$ (Sn/Zr=2/1) was performed in order to investigate the application possibility of the simulated coal gas as the reductant in DSRP. As a result, the reactivity of the $SO_2$ reduction using syngas with $CO/H_2$ ratio was increased with increasing the CO content of syngas. Therefore, it could be known that DSRP using the simulated coal gas over Sn-Zr based catalyst is possible to be realized in IGCC system

Operating Characteristics of a 0.25 MW Methanation Pilot Plant with Isothermal Reactor and Adiabatic Reactor (등온반응기와 단열반응기 조합으로 구성된 0.25 MW급 메탄합성 파일롯 공정 운전특성)

  • Kim, Suhyun;Yoo, Youngdon;Kang, Sukhwan;Ryu, Jaehong;Kim, Jinho;Kim, Munhyun;Koh, Dongjun;Lee, Hyunjung;Kim, Gwangjun;Kim, Hyungtaek
    • Clean Technology
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    • v.19 no.2
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    • pp.156-164
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    • 2013
  • In this study, we analyzed the operational characteristics of a 0.25 MW methanation pilot plant. Isothermal reactor controled the heat released from methanation reaction by saturated water in shell side. Methanation process consisting of isothermal reactor and adiabatic reactor had advantages with no recycle compressor and more less reactors compared with methanation process with only adiabatic reactors. In case that $H_2$/CO ratio of syngas was under 3, carbon deposition occurred on catalyst in tube side of isothermal reactor and the pressure of reactors increased. In case that $H_2$/CO ratio was maintained around 3, no carbon deposition on catalyst in tube side of isothermal reactor was found by monitoring the differential pressure of reactors and by measuring the differential pressure of several of tubes filled with catalyst before and after operating. It was shown that CO conversion and $CH_4$selectivity were over 99, 97%, respectively, and the maximum $CH_4$productivity was $695ml/h{\cdot}g-cat$.