• 한국주조공학회지
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• 제5권2호
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• pp.97-108
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• 1985

In order to investigate the effect of magnesia clinker on the characteristics of the investments, temperature change during setting, setting time, compressive strength and thermal expansion of the investments were measured, and x-ray analyses were also performed. The investments were prepared in accordance with variation of the content and the particle size of magnesia clinker respectively. From this experiment, the results were summarized as follows; 1. Temperature of the investments during setting rapidly increased with increase of MgO contents and decrease of the particle size of magnesia clinker. 2. Setting time decreased with increase of MgO contents and decrease of the particle size of magnesia clinker. 3. Compressive strength increased with increase of MgO contents and decrease of the particle size of magnesia clinker. 4. Thermal expansion decreased with increase of MgO contents and decrease of the particle size of magnesia clinker. From the above results, the investment which contains 8% of MgO (270-325mesh) could be recommended for phosphate investment castings.

• The Korean Journal of Ceramics
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• 제6권2호
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• pp.96-99
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• 2000

Particle size of the cement raw materials is important not only in clinker burning but also in cement productivity. Model experiment was designed to investigate the effect of compressive grinding on cement raw materials and clinker granule. Compressive grinding was more efficient in reducing hard materials like quartz. Regression model was constructed to explain the effect of compressive grinding on the size reduction of cement raw materials and clinker.

• 한국세라믹학회지
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• 제44권4호
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• pp.224-229
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• 2007

To evaluate the cooling rate of clinker quantitatively, several clinkers with different cooling rate were made in the laboratory. The X-ray diffraction pattern of Ferrite 002 reflection were measured and the parameters were calculated by using split type pseudo-Voigt function. The X-ray diffraction patterns of the Ferrite phase in the clinkers from cement manufacturing plant were analyzed by using the parameters and the analysis program was developed to calculate the cooling rate quantitatively. The cooling rate coefficients of the clinkers were calculated by using the profile fitting method of the program and the influence of cooling rate on strength was evaluated. The results show that there is a close relation between the cooling rate of clinker and the strength of cement.

• 한국주조공학회지
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• 제5권2호
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• pp.85-96
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• 1985

In order to investigate the effect of particle size and distribution of silica sand on the characteristics of investment, W/P ratio, setting time, temperature change during setting, setting expansion, thermal expansion and compressive strength of the investments were measured. In this experiment, magnesia clinker and mono ammonium phosphate were used as binder, and particle size and distribution of silica sand were classified for convinence into 10 categories. The main results obtained from this investigation were summerized as follows. 1. W/P ratio decreased with increase of particle size and evenness in distribution of sand grain. 2. Setting time decreased with increase of evenness in distribution of sand grain, and temperature during setting increased with evenness in distribution of sand grain. 3. Setting expansion decreased with increase of particle size, while it increased with evenness in distribution of sand grain. 4. Thermal expansion decreased with increase of particle size. 5. Compressive strength increased with increase of particle size and evenness in distribution of sand grain. From above results, G.F.N. 250 sand which contains 30% of 50-100 mesh could be recommended for investment casting.

• 열처리공학회지
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• 제36권1호
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• pp.22-32
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• 2023

In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

• 토지주택연구
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• 제15권1호
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• pp.147-156
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• 2024

본 연구는 시멘트 클링커 제조에 사용되는 탄산염 광물인 석회석(CaCO₃)을 CO₂가 결합되어 있지 않은 탈탄산 원료를 사용하여 제조 공정 중에 발생하는 CO₂를 저감하고자 하는 연구로 다양한 산업부산물 중 폐콘크리트에 부착되어 있는 시멘트페이스트를 이용하고자 하였다. 일반적으로 시멘트용 석회석은 최소한 CaCO₃의 함유량이 80% 이상(CaO, 44% 이상)의 것을 사용해야만 시멘트 클링커의 품질을 확보할 수 있다. 하지만 폐콘크리트 미분말의 CaO 함량은 평균 20% 정도로 시멘트 클링커 원료로 사용하기 위하여 CaO 함량을 35% 이상으로 조성비를 올려줘야 이용이 가능하다. 따라서 폐콘크리트 미분말의 조성 광물 경도차이를 이용하여 경도가 상대적으로 낮은 CaO 형태의 광물을 선택적으로 분쇄하여 분급 및 체가름을 할 경우 CaO 함량을 35% 이상 상승시킬 수 있다. 이에 본 연구에서는 분쇄 공정을 통해 경도가 상대적으로 낮은 CaO를 함유한 광물들을 선택적으로 분쇄하여 효율적으로 CaO와 SiO₂ 외 기타 성분을 분리하는 최적 조건에 대하여 실험적 및 통계적으로 검토·분석하였다. 시멘트 크링커 원료로서 탈탄산된 35% 이상 CaO를 함유한 폐콘크리트 미분말 제조를 위한 최적 분쇄 조건 실험 결과, 분쇄 시간 5분 이내, 피분쇄물 종류 30mm, 피분쇄물양 1.0 이상이 최적 조건인 것을 알 수 있었지만 단일 입도의 분쇄물이 아닌 혼합입도의 분쇄물에 대한 검토가 필요할 것으로 판단된다.

• 한국세라믹학회지
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• 제34권10호
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• pp.1027-1036
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• 1997

The reology and several physical properties of cements are studied by varying the different mineral composition and particle size distribution(PSD) of cements with closed circuit ball mill for high workability, low heat of hydration, and high strength. In this study, we found that the workability of concretes is related to the viscosity of cement, and affects to strength. Here, this workability is affected by mineral composition (C3A) and the PSD. Especially, rosin-rammer index and 44${\mu}{\textrm}{m}$ residue in the PSD of cements are affected to water demand, casting property, slump loss, strength of cements. From the above results, the conditions of cement for high workability, low heat of hydration and high strength are to use low C3A clinker, 5-10% slag addition, and to grind cement below 0.7 rosin-rammer index, above 3.5-4.5% 44 ${\mu}{\textrm}{m}$ residue, 4000$\pm$100 $\textrm{cm}^2$/g blaine. Such cements are, therefore, supurior to super low heat cement and slag-blended cement in comparing the physical properties of strength, slump, slump-flow, adiabetic temperature, etc.

• 한국세라믹학회지
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• 제12권4호
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• pp.19-28
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• 1975

In order to obtain the superior refractory setter having better spalling resistance, cordierite was synthesized from domestic raw materials. Raw mixtures were fired between 125$0^{\circ}C$ and 140$0^{\circ}C$, and qualitative determination of crytallization was investigated by x-ray diffraction analysis. The results obtained are as follows; 1) The optimum batch composition of synthesized cordierite is 80.5% of Hadong kaolin (pink), 14% of Kyulsung tromolite talc and 5.5% of magnesia clinker, and the firing temperature is 1375$^{\circ}C$. 2) The composition of the refractory setter which exhibits the best values for the thermal properties is 40% of synthesized cordierite, 30% of kaolin chamotte(contains more than 60% of mullite), and 30% of Japanese clay. 3) The optimum particle size distribution of ternary mixture consists of 50% of coarse articles (3.327-1.168mm), 25% of intermediate particles (1.168-0.208mm) and 25% of fine particles (0.208-0.000mm).

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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• pp.521-524
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• 2008

본 연구에서는 국내 시멘트내 크로뮴의 존재 상태를 파악하여 시멘트 내 수용성 6가 크로뮴의 저감 방안연구의 발판을 마련하기 위한 기초실험으로써, 시멘트내의 크로뮴의 상태파악을 위하여 입자 크기별 함유량과 광물별 크로뮴의 분포를 알아보았고, 시멘트중의 크로뮴과 가용성 성분을 분석하고 고찰하였다. 마지막으로 국내 시멘트중의 크로뮴 현황에 대하여 알아보았다. 그 결과, 시멘트 입도별 수용성 6가 크로뮴은 분말도가 높은 20${\mu}$m이하에서 가장 높은 함유량을 나타냈고, 국내 클링커를 광물 분리하여 크로뮴을 측정 시, belite와 간극상에서 alite에 비하여 매우 높은 크로뮴의 고용량이 측정되었다. 최근 10개월간 측정한 국내 시멘트의 총 크로뮴의 양과 수용성 6가 크로뮴을 측정한 결과 초기에 비하여 기간이 지남에 따라 수용성 6가 크로뮴의 양이 전체적으로 감소하면서 안정적인 농도값을 나타내었고, 현재 가이드라인 설정치인 30ppm이하를 만족하고 있으며 대부분이 20ppm 이하로 나타났다. 국내 시멘트는 외국의 다른 자료들과 비교 시 총 크로뮴의 양은 적은 반면에 전환율이 높아 비교적 높은 수용성 6가 크로뮴 함유량을 나타내는 것으로 나타났다. 전환율은 10-40% 정도로 큰 범위로 나타났다.

• 한국결정성장학회지
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• 제11권5호
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• pp.190-196
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• 2001

명반석$[K_2SO_4$.$Al_2(SO_4)_3$.$4Al(OH)_3$]을 공기분위기에서 가열하면 500~$580^{\circ}C$에서 탈수되고, 580~$780^{\circ}C$에서 $SO_3$(g)가 발생되므로 석회석과 혼합소성하였을 때의 무수석고($CaSO_4$)의 합성특성을 조사하였다. 명반석의 열분해는 $CO_2$(g) 분압에 영향이 없으나, 석회석의 경우 공기 분위기에서는 약 $650^{\circ}C$부터 분해되지만 $CO_2$(g)의 포화 분위기에서는 약 $900^{\circ}C$부터 분해된다. 명반석과 석회석을 1:6의 몰비로 혼합한 후 공기 분위기와 $CO_2$(g) 포화분위기에서 $10^{\circ}C$/min의 속도로 $1000^{\circ}C$까지 가열하여 2시간 동안 소성하면 $550^{\circ}C$에서 무수석고가, $700^{\circ}C$에서 calciumlangbeinite($(2CaSO_4$.$K_2SO_4$)가, 800~$950^{\circ}C$에서 ha yne이 형성되며 이때 무수석고의 합성량은 각각 99.0%와 95.0% 정도였다. 공기 분위기에서 무수석고 합성량은 석회석의 입도(0.5mm 이하)에 관계없이 거의 일정하지만, $CO_2$(g)의 포화분위기에서는 석회석의 입도가 작아짐에 따라 증가된다. 그러므로 명반석과 석회석을 1:6의 몰비로 혼합 소성하면 1 몰의 ha yne과 1 몰의 calciumlangbeinite로 구성된 클링커가 합성가능하다.