• Title/Summary/Keyword: Clinker

Search Result 273, Processing Time 0.041 seconds

Effect of Low-grade Limestone on Raw Mill Grinding and Cement Clinker Sintering (저품위 석회석이 원료밀의 분쇄성과 시멘트 클링커 소성성에 미치는 영향)

  • Yoo, Dong-Woo;Park, Tae-Gyun;Choi, Sang-Min;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.9 no.1
    • /
    • pp.20-25
    • /
    • 2021
  • The cement clinker, the main raw material of cement, is manufactured using limestone as the main material. Depending on the quality of limestone, the use of subsidiary materials changes, and has a great influence on the production of cement clinkers. In this study, the effect of CaO content of limestone, a cement clinker material, on Raw Mill grinding and sintering of cement clinker was investigated. The grinding time of the union materials changed in the content of limestone CaO was measured to identify the grinding properties. The raw material combination was cleaned within a range of 1,350-1,500℃. The sintering performance of cement clinker by Burnability index calculation was identified. The lower the grade of limestone, the lower the grinding quality of the raw material combination. The lower the CaO content of limestone, the greater the variation in F-CaO for sintering temperature. The lower the class of limestone, the higher B. I. value was calculated, indicating the lower cement clinker sintering. In addition, the mineral analysis results of cement clinker showed that if the F-CaO value was low due to the increase in sintering temperature, the Belite content decreased and the Alite content increased. In the case of Alite, the ratio of R-type decreased and that of M-type increased as the content of limestone CaO increased.

Effects and Behaviors of Heavy Metals(Cd, Cr, Cu, Pb) in Cement Clinker Reaction (시멘트 클린커 반응에서 중금속(Cd, Cr, Cu, Pb)의 거동과 영향)

  • Hong, Seong-Su;Lee, Taeck-Hong;Lim, Gye-Gyu;Oh, Hea-Kab;Lee, Bong-Han
    • Applied Chemistry for Engineering
    • /
    • v.10 no.5
    • /
    • pp.696-700
    • /
    • 1999
  • The effects and behaviors of heavy metals incoming from industrial by-products were investigated in cement clinker reaction. The raw meal containing 500 ppm of heavy metal ion such as Cu, Cd, Cr, and Pb was calcined at $1450^{\circ}C$ for 30 minutes. Burnability index, fixation concentration of heavy metals in clinker, and apportionment ratio were analyzed. Pb had a minimum fixation concentration of under 5% and Cr had a maximum over 85%. The burnability of Cr containing clinker was lower than that of others as the result of higher value of 3.41% of free lime after calcination at $1450^{\circ}C$. Cu, Cd, and Pb had not any significant effects on the clinker reactitivity. The volatility of heavy metals produced lots of macropores and micropores in clinker and minerals. Cd and Cr were the major apportionments in alite and belite and Cu in interstitial phase. Pb was existed under the detection limit of EDAX analysis due to its higher volatility.

  • PDF

Manufacture of Ordinary Portland Cement Clinker Using Cement Paste of the Waste Concrete (폐콘크리트로부터 회수된 시멘트 페이스트 미분말의 시멘트 원료화 연구)

  • Ahn, Ji-Whan;Kim, Hyung-Seok;Cho, Jin-,Sang;Han, Gi-Chun;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
    • /
    • v.40 no.8
    • /
    • pp.804-810
    • /
    • 2003
  • The fine powder produced by heating and grinding of the waste concrete in the waste construction was investigated whether utilize as substitution raw material of SiO$_2$, CaO, and Al$_2$O$_3$ source for OPC clinker manufacture is possible or not. In order to synthesize OPC clinker, limestone, shale, converter slag and fly ash were used as main raw materials, and modulus was fixed LSF 91.0, SM 2.60, IM 1.60. The synthesized clinkers were characterized. The Main products of synthesized clinker were C$_3$S, ${\beta}$-C$_2$S, C$_3$A, C$_4$AF as OPC clinker at 1,43$^{\circ}C$. As a result of TG-DTA and burnability index(B.U) analysis of each raw mixtures, the formation temperature of clinker phases was similar and B.I was showed easy burning as 48.6∼51.4.

Study on Burnability and Reactivity of High Al2O3 Content OPC Clinker for the Use of Industrial Waste (산업부산물 활용을 위한 고Al2O3 함량 OPC 클링커의 소성성 및 반응성에 관한 연구)

  • Kang, Bong-Hee;Choi, Jaewon;Ki, Tae-Kyoung;Kwon, Sang-Jin;Kim, Gyu-Yong
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.8 no.3
    • /
    • pp.294-301
    • /
    • 2020
  • This study evaluated the burnability and hydration reaction of clinker burned with high Al2O3 content OPC to apply large amounts of industrial by-products in the cement manufacturing process. Specifically, after preparing a clinker with a high C3A content by burning the OPC raw material with a high content of Al2O3 in a laboratory electric furnace, the burnability of the clinker was evaluated through XRD Rietveld analysis and polarization microscopy, and clinker hydration reactivity was reviewed through the Isothermal conduction calorimetry analysis and the cement compressive strength. As a result, the kiln burning temperature for the production of high Al2O3 content clinker lower, and the compressive strength was equal to or higher than OPC. Therefore it was confirmed the possibility to manufacturing energy-saving high Al2O3 content clinker using a large amount of industrial by-products.

A Study on the Phase Change and Microstructure Change According to the Sintering Temperature of Cement Clinker Applied with Coal Ash (석탄재를 적용한 시멘트 클링커의 소성온도에 따른 상변화 및 미세구조 변화 고찰)

  • Yoo, Dong-Woo;Im, Young-Jin;Choi, Sang-Min;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.9 no.4
    • /
    • pp.553-560
    • /
    • 2021
  • In this study, cement clinker using a pure sample and clinker using 7% coal ash were sintered at a temperature of 1050~1500℃. Changes in the content of cement minerals and changes in microstructure by sintering temperature were reviewed. The application of coal ash as a raw material for cement clinker was applicable as a source of Al2O3 and SiO2. At a sintering temperature of 1350℃ or higher, the cement clinker applied with coal ash showed the same level of mineral content as compared to the cement clinker applied with pure raw material. The microstructure also showed a similar state, confirming that coal ash can be used as a raw material for cement. In XRD-Reitveld analysis, a maximum amount of Belite was produced at 1250℃. The conversion from Belite to Alite was observed from 1350℃. From 1350℃, the interstitial phase and the mineral phase presumed to be alite were distinguished. It was clearly distinguished from 1400℃. As the sintering temperature increased, the shape and boundary of the crystal phase became clear, and the size of the crystal phase was also increased.

Study of Nozzle Characteristics on Clinker Formation in a CFBC Boiler with CFD Calculation (CFD 계산을 통한 순환유동층 보일러 내 분산판 노즐 특성이 클링커 생성에 미치는 영향 고찰)

  • 변영철;박선호;황정호;이종민;김재성
    • Journal of Energy Engineering
    • /
    • v.11 no.3
    • /
    • pp.224-229
    • /
    • 2002
  • During the operation of Circulating Fluidized Bed Combustion Boiler, defluidization is mainly caused by the formation of clinker. The clinker is made of components of Si, Fe, Ca, etc. However, although the defluidization is widely researched, the major factor has not been validated yet clearly. In this study, in the view of the shape and the arrangement of nozzles at a distributor (type 1, type 2), the formation of clinker is examined by CFD calculations and an improved nozzle design is proposed.

Physicochemical properties and autogenous healing performance of ternary blended binders composed of OPC-BFS-CSA clinker

  • H.N. Yoon;Joonho Seo;Naru Kim;H.M. Son;H.K. Lee
    • Advances in concrete construction
    • /
    • v.15 no.1
    • /
    • pp.11-22
    • /
    • 2023
  • Autogenous healing of concrete can be helpful in structural maintenance by healing cracks using a healing material created by the precipitation of calcite and by the hydration of unhydrated binder around the cracks. Against this backdrop, this study investigated the physicochemical properties and autogenous healing performance of ternary blended binder composed of ordinary Portland cement (OPC), blast furnace slag (BFS), and calcium sulfoaluminate (CSA) clinker. Ternary blended binders with various contents of OPC-BFS-CSA clinker were prepared, and their physicochemical properties and autogenous healing performances were examined using various analytical techniques and visually observed using a microscope. The obtained results indicated that increase in the BFS content accompanied the increased the amount of unreacted BFS even after 28 days of curing and had a positive effect on the autogenous healing performance due to its latent hydration. However, replacing the CSA clinker did not increase the autogenous healing performance owing to an insufficient sulfate source for the formation of ettringite. The main precipitates around the cracks were calcite, C-S-H. Other hydration products such as portlandite, monosulfate, and ettringite, which were not found in the Raman and scanning electron microscope analyses.

Leaching Properties of Hexavalent Chromium in Sintering Condition of Clinker material (클링커 원료의 소성 조건에 따른 6가 크롬 용출 특성)

  • Lee, Jung-Hui;Park, Nam-Kyu;Jung, Yon-Jo;Chu, Yong-Sik;Song, Hun
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2008.11a
    • /
    • pp.549-552
    • /
    • 2008
  • The cement is accomplished with CaO, SiO2, Al2O3 and Fe2O3, etc. After pulverizing materials of the limestone, the sand and the clay(shale), iron ore, the cement becomes clinker materials sintering from the rotary kiln of oxidizing atmosphere. The part in the materials of the clinker is substituted with slag, sludge etc. and it is used. because The chromium which is to be included in the clinker materials, in sintering process hexavalent chromium is converted with the chrome. Consequently it changed the type and a content of clinker materials and test hexavalent chromium of the clinkers which is manufactured.

  • PDF

Hydration of Supersulphated Slag Cement with $C_4A_3\bar{S}$ type Clinker and Calcined Dolomite as Activator ($C_4A_3\bar{S}$계 클린커 및 하소돌로마이트를 자극제로 한 고환산염 슬라그 시멘트의 수화반응)

  • 박춘근;최상홀
    • Journal of the Korean Ceramic Society
    • /
    • v.22 no.2
    • /
    • pp.33-38
    • /
    • 1985
  • The hydration of supersulphated slag cement which is the mixture of granuloated blast furnace slag anhydrite $C_4A_3$ type clinker and calcined dolomite was studied by X-ray diffraction differential thermal analysis scanning electron microscope observation and measurement of the rate of heat liberation. The main hydrates were ettrigite and C-S-H. This supersulphated slag cement enhanced rapid-hardening and increased in strength at early stage due to the much of ettrigite. Furthermore the hardened cement became stronger due to the C-S-H that was produced from the hydration of the $eta$-$C_2S$ in $C_4A_3$ type clinker and the hydration of the dissolved components from slag at later period.

  • PDF