• 제목/요약/키워드: Cleaning agents

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Application of the Clean Technology in the Metal Cleaning Process (금속세정공정의 청정기술 적용사례)

  • Chung, Chan-Kyo;Koo, Hee-Jun
    • Clean Technology
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    • v.3 no.2
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    • pp.57-73
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    • 1997
  • Metal cleaning process is a technology which removes oil, dust and soil etc. on the surface of metal utilizing cleaning agents. These contaminants disturb the following processes such as plating and painting etc. if they are not removed. Thus, metal cleaning is typically an environmentally hazardous activity. Until recently, vapor degreasers as utilizing chlorinated solvents have been relatively cheap, extraordinarily versatile and waste disposal costs have been perceived as insignificant. Today, however, it is readily apparent that Industry's reliance upon chlorinated solvents as metal cleaners have resulted in a myriad of environmental, health and safety concerns. Therefore, this paper studies on a parameter and a sort of the alternative cleaning agents for the optimum cleaners. Also, a great deal of effort has been devoted to developing alternative metal cleaning technologies in advanced countries and some processes are being commercialized among them. We are going to consider alternative aqueous cleaning agents replacing organic chlorinated solvents and to pursue a domain application through a successful improvement case.

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Synthesis and Evaluation of New Nonflammable Cleaning Agents (난연성 세정제의 합성 및 평가에 관한 연구)

  • Kim, Ah Na;Yu, Young;Kim, Seok Chan
    • Clean Technology
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    • v.19 no.2
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    • pp.184-188
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    • 2013
  • To increase flash point which is related to flammability, seven unprecedented new cleaning agents containing fluoride atoms have been invented. These newly synthesized cleaning agents's physical properties which were conducted by Korea Institute of Petroleum Management by using a standard method showed excellent values. Particularly, flash point of newly synthetic cleaning agents is more higher than that of fluoride free compound. A specimen for cleaning ability was prepared by cutting in $60mm{\times}40mm$ size of stainless steel plate. The surface of the above specimens was applied with four kinds of contaminants, such as paraffin based drawing oil, flux abietic acid, water-insoluble cutting oil, and lubricating oil. Contaminated specimens were immersed in new compounds (1-7) for 1 to 5 minutes to dissolve oil in the cleaning agent. Although the data indicate that all compounds (1-7) exhibit lower cleaning ability toward cutting oil, it is observed that in the case of the present study more than 80% of pollutants on the surface were almost removed within 5 minutes.

A Study on the Cleanliness Evaluation Methods for the Selection of Alternative Cleaning Agents (대체 세정제의 선정을 위한 세정성 평가방법 연구)

  • Shin, Jin-Ho;Lee, Jae-Hoon;Bae, Jae-Heum;Lee, Min-Jae;Hwang, In-Gook
    • Clean Technology
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    • v.15 no.2
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    • pp.81-90
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    • 2009
  • In this study various cleaning evaluation methods were tested and comparatively evaluated to help cleaning industry. In order to select alternative cleaning agents objectively and systematically, various cleaning evaluation methods such as gravimetric, optically simulated electron emission (OSEE), contact angle, and analytical instrument methods were employed for cleaning contaminants such as flux, solder and grease. The analytical instruments used in this work were Fourier transform infrared spectroscopy (FTIR), ultraviolet visible spectroscopy (UV-VIS) and high performance liquid chromatography (HPLC). The gravimetric method was able to measure cleaning efficiencies easily and simply, but it was not easy to analyze them precisely because of its limitation in the gravimetric measurement. However, the OSEE technique was able to measure quickly and precisely the clean ability of cleaning agents in comparison with the gravimetric method. The contact angle method was found to be necessary for taking special precaution in its application to the cleaning evaluation due to possible formation of tiny organic film on the substrate surface which might be generated from contaminants and cleaning agents. In case of precision analysis that cannot be done by gravimetric method, fine analytical instruments such as UV-VIS, FTIR and HPLC could be used in analyzing trace amount of flux, solder and grease quantitatively, which were extracted from the surface by special solvents.

Durable Water and Oil Repellent Finish of Wool Fabric(II) (양모직물의 내구성 발수 및 발유가공(II))

  • 나도춘;정순량;박병기;정경락
    • Textile Coloration and Finishing
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    • v.10 no.4
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    • pp.1-6
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    • 1998
  • It is important in the durable water and oil repellent finishing for wool fabric what kinds of water-repellent agents will be used. Water repellent agents and its concentration were aleady chosen in the previous paper, one of the crosslinking agents which has less damages(harsh handle or yellowing) to the treated fabrics was a low molecular weight urethane-based resins(eg. Elastron BN-11). In repellent finishing, fabrics were padded in a bath which contained aqueous solution of water-repellent agents, and crosslinking agents, and wetting agents, followed by drying and curing. The most suitable treating condition for excellent repellency and durability to dry-cleaning was as follows : Fabrics are padded at liquor pick-up ratio of 50%, with aqueous solution which contained $30g/\ell$ of water-repellent agents, and $1g/\ell$ of crosslinking agents, and 40g/s of wetting agents. And the padded fabrics were dried at $110^\circ{C}$ for 1 minute, and cured at $160^\circ{C}$ for 1 minute. For the fabrics, water and oil repellencies and durability to repeated dry-cleanings were observed. For enhancing the durability to dry-cleaning, the role of crosslinking agents was important for they bonds water-repellent agents and fibers to 3-dimensional net structure. Therefore, the most suitable drying and curing conditions should be selected according to the kinds of crosslinking agents.

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Analysis of Monitoring and Recycling Technology Technologies of Cleaning Solution and Rinse Water in the Aqeous Cleaning System (수계 세정시스템의 세정액/헹굼수의 모니터링 및 재활용 기술 분석)

  • Han, Sang-Won;Lee, Ho Yeoul;Bae, Jae-Heum;Ryu, Jong-Hoon;Park, Byeong-Deog;Jeon, Sung-Duk
    • Clean Technology
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    • v.7 no.4
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    • pp.225-242
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    • 2001
  • Cleaning process is necessary for machining parts or manufacturing finished products in the industry. Most of domestic and foreign companies are now trying to adopt environment-friendly aqueous cleaning agents instead of CFC-113 and 1,1,1-TCE which are ozone-depleting substances. However, the aqueous cleaning system has a disadvantage due to its generation of lots of waste water since the system utilizes water in cleaning and rinsing processes. Thus, it is very important that monitoring and recycling technologies of the cleaning solution and the rinse water should be introduced in the aqueous cleaning system in order to minimize generation of waste water and to maintain its cleaning performance for a quite long time. In this paper, the cleaning agents utilized in the aqueous cleaning system and cutting oils which are main contaminants were examined and analyzed. And the monitoring and recycling technologies of the aqueous cleaning system which can be employed in the industrial fields were also reviewed and evaluated.

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Preparation and Effects of Acidic Cleaning Agents; for Aluminum (알루미늄용 산성세정제의 제조 및 세정효과)

  • Shim, Il-Woo;Jo, Hye-Jin;You, Hyuk-Jae;Wu, Jong-Pyo;Kim, Myung-Soo;Hahm, Hyun-Sik;Park, Hong-Soo;Baik, Woon-Phil
    • Journal of the Korean Applied Science and Technology
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    • v.21 no.4
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    • pp.306-312
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    • 2004
  • An acid cleaning agent (AACA) for aluminum was prepared by blending of sorbitol, n-octanoic acid, MJU-100A, Tetronix T-701, PPA-23, C8-83 and phosphoric acid. With the prepared AACA, degreasing, foam height, etching and derusting tests were carried out. As a result, AACA-4 and AACA-7 showed better cleaning ability than commercial acid cleaning agents.

Field Application of an Alternative Cleaning Agent to Methylene Chloride (Methylene Chloride의 대체세정제 적용 사례 연구)

  • 배재흠;신민철;이통영;조기수
    • Journal of the Korean institute of surface engineering
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    • v.32 no.2
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    • pp.109-124
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    • 1999
  • A study for replacing methylene chloride for an alternative cleaning agent which can be utilized for cleaning aluminium parts of hard disk drives was carried out at Suwon factory of Samsung Electro-mechanics Co. Ltd. As a result, quite a good cleaning agent was selected through data collection of alternative cleaning agents, their analysis of environment effects and safty factors and testing of their cleaning power. As compared with methylene chloride, the selected cleaning agent has better cleaning power. It is also more environmental-friendly, less toxic and more economical. And the operating cost reduction due to adoption of this alternative cleaning agent in Samsung Electro-mechanics Co. Ltd. was more than ₩l46,000,000 annually without any capital instrument in addition to improvement of environmental and safty conditions in the plant.

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Effects of sodium hydroxide cleaning on polyvinylidene fluoride fouled with humic water

  • Jang, Yoon-sung;Kweon, JiHyang;Kang, Min-goo;Park, Jungsu;Jung, Jae Hyun;Ryu, JunHee
    • Membrane and Water Treatment
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    • v.8 no.2
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    • pp.149-160
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    • 2017
  • This study investigated effects of NaOH cleaning on the intrinsic permeability of polyvinylidene fluoride (PVDF) membranes and flux recoveries and membrane resistances under various conditions encountered during ultrafiltration in water treatment plants. The NaOH cleaning using 10,000 mg/L NaOH led to discoloration of PVDF membranes and had little effect on water flux. The NaOH cleaning was efficient in removing the fouling layer caused by humic water. However, long filtration induced a fouling layer that was not removed easily by NaOH cleaning. The lower temperature during filtration yielded rapid increases in transmembrane pressure and decreases in NaOH cleaning efficiency. The alkaline cleaning of PVDF changed the membrane properties such as the hydrophobicity and morphology. Foulant properties, operational conditions such as temperature, and chemical agents should be considered for cleaning strategies for PVDF applied in water treatment.

Preparation and Analysis of Alkaline Powder Cleaning Agents for Steel (철강용 알칼리 분말세정제의 제조 및 세정해석)

  • Lee, Ae-Ri;Chung, Dong-Jin;Park, Hong-Soo;Im, Wan-Bin
    • Journal of the Korean Applied Science and Technology
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    • v.20 no.4
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    • pp.283-288
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    • 2003
  • Alkaline powder cleaning agents (APCAs) were prepared by blending of $Na_2CO_3$ tetrasodium pyrophosphate (TSPP). sodium orthosilicate (Na-OSi), Na-dioctyl sulfosuccinate (303C), Demol C, and MJU-100A (100A). The physical properties of APCAs tested with steel specimen showed the following results. The cleaning powers of APCA-6 ($Na_2CO_3$ 250g/TSPP 70g/Na-OSi 40g/303C 60g/Demol C 50g/100A 30g mixture) for press-rust preventing oil was 97% and 98% degreasing at 2wt%, $70^{\circ}C$ and $90^{\circ}C$, respectively; for Quenching oil, the cleaning power of APCA-6 was 95% degreasing at 2wt% and $70^{\circ}C$. From the results, it was ascertained that APCA-6 exhibited a good cleaning power. Also low foaming power tests proved that the APCA-6 maintained good defoaming effect.

A Study on the Evaluation of Cleaning Ability Using Optically Stimulated Electron Emission Method (광전자방출(OSEE)법을 이용한 세정성 평가 연구)

  • Min, Hye-Jin;Shin, Jin-Ho;Bae, Jae-Heum
    • Clean Technology
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    • v.14 no.2
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    • pp.95-102
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    • 2008
  • In order to choose alternative environmental-friendly cleaning agents, it is very important in the present point that the systematic selection procedures should be introduced and applied to the industry through the evaluation of their cleaning ability, environmental characteristics, and economical factors, and that the objective and effective evaluation methods of cleanliness should be established for the industry. Thus, a novel cleaning evaluation method utilizing optically stimulated electron emission (OSEE) among various methods of cleaning ability was studied in this study. The contaminants used in this cleaning experiments were flux, solder, grease, cutting oil, and mixed soil of 35% grease and 65% cutting oil. The cleaning agents developed or prepared in our laboratory were employed and their cleaning ability were comparatively evaluated by the OSEE, gravimetry and contact angle methods. The experimental results in this work showed that flux cleaning efficiency measured by the OSEE method was similar to that of the gravimetric method, but that the OSEE method could not be compared with gravimetric method for the case of solder or grease cleaning because the contaminants radiate or absorb ultra-violet light. In case of cutting oil cleaning, the gravimetric method indicated its limitation of cleaning efficiency of cutting oil since it showed cleaning efficiency of 100%, even though residual soil remaining on the substrate surface a little after its cleaning. The comparative experimental results of cleaning ability evaluated by the OSEE- and contact angle measurement methods showed that they were similar in case of cleaning of flux, mixed soil and cutting oil. It was judged that the contact angle measurement method could evaluate the cleaning ability more precisely than the OSEE method for cleaning solder and grease.

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