• 제목/요약/키워드: Cleaning Test

검색결과 392건 처리시간 0.029초

저잔사 플럭스를 사용한 플로우 솔더링부의 젖음성 및 결함거동에 관한 연구 (A Study on Wettability and Defects Behavior of Flow-soldered Joint using Low Residue Flux)

  • 최명기;이창열;정재필;서창제;신영의
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.77-85
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    • 1998
  • Effects of non-cleaning and cleaning fluxes on the wetting properties and defects at flow soldered joints were investigated. Non-cleaning flux (R-type of 3.3% solid content) and cleaning flux (RMA-type of 15% solid content) were used. Wetting test was accomplished by wetting balance method with changing surface state of wetting specimen, CU. Sn-37%Pb solder was used for wetting test and flow soldering. As experimental results, the wetting time for vertical force from the surface tension being zero was mainly affected by surface state of the wetting specimen. Non-cleaning flux had a good wettability compared with cleaning flux. In case of non-cleaning flux, conveyor speed had a great affection to defects of bridge, icicle, and poor solder.

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솔더페이스트로 솔더링 후 잔류 플럭스 오염물에 대한 준수계 세정제의 금속치구를 이용한 세정성능 평가방법 연구 (A Study on the Evaluation Methods of Residual Flux Cleaning Ability by Alternative Semi-Aqueous Cleaners Using Metal Test Tools After Soldering with Solder Paste)

  • 이동기
    • 청정기술
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    • 제14권2호
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    • pp.103-109
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    • 2008
  • 본 연구에서는 솔더페이스트(solder paste)로 솔더링후 표면에 잔류하는 플럭스(flux)의 효과적인 세정성능 평가방법 개발을 목적으로 하였다. 솔더링시 플럭스의 퍼짐오차를 줄이기 위해 본 연구에서 고안한 금속치구를 이용하여 1,1,1-TCE 및 플럭스 제거용 몇 가지 대표 준수계 대체세정제에 대하여 세정시간에 따른 플럭스 제거율을 무게측정법으로 측정, 비교하였다. 세정시간 변화에 따른 각 세정제의 세정효율을 측정한 결과 측정값들의 상대표준편차(RSD)가 약 4%이하로 data의 신뢰성이 확인되었다. 따라서 솔더페이스트로 솔더링후 대체세정제의 잔류플럭스의 세정성능 평가시험에 본 연구에서 적용한 금속치구(metal test tool)를 이용한 평가방법이 유력한 방법으로 적용가능할 것으로 판단된다. 그리고 이 평가방법을 적용한 결과 현재 상용화 되어 있는 우수하다고 알려진 몇 가지 대표 준수계 대체세정제 중 ST100SX와 750H가 고활성 플럭스에 대한 세정력이 우수한 성능을 나타냈으나 기존의 1,1,1-TCE에 비해서는 현저히 떨어짐을 확인할 수 있었다.

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고온화학세정환경에서 20 % EDTA 용액이 결함 전열관 (Alloy600)에 미치는 영향 (Effect of 20 % EDTA Aqueous Solution on Defective Tubes (Alloy600) in High Temperature Chemical Cleaning Environments)

  • 권혁철
    • Corrosion Science and Technology
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    • 제15권2호
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    • pp.84-91
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    • 2016
  • The transport and deposition of corrosion products in pressurized water nuclear reactor (PWR) steam generators have led to corrosion (SCC, denting etc.) problems. Lancing, mechanical cleaning and chemical cleaning have been used to reduce these problems. The methods of lancing and mechanical cleaning have limitations in removing corrosion products due to the structure of steam generator tubes. But high temperature chemical cleaning (HTCC) with EDTA is the most effective method to remove corrosion products regardless of the structure. However, EDTA in chemical cleaning aqueous solution and chemical cleaning environments affects the integrity of materials used in steam generators. The nuclear power plants have to perform the pre-test (also called as qualification test (QT)) that confirms the effect on the integrity of materials after HTCC. This is one of the series studies that assess the effect, and this study determines the effects of 20 % EDTA aqueous solution on defective tubes in high temperature chemical cleaning environments. The depth and magnitude of defects in steam generator (SG) tubes were measured by eddy current test (ECT) signals. Surface analysis and magnitude of defects were performed by using SEM/EDS. Corrosion rate was assessed by weight loss of specimens. The ECT signals (potential and depth %) of defective tubes increased marginally. But the lengths of defects, oxides on the surface and weights of specimens did not change. The average corrosion rate of standard corrosion specimens was negligible. But the surfaces on specimens showed traces of etching. The depth of etching showed a range on the nanometer. After comprehensive evaluation of all the results, it is concluded that 20 % EDTA aqueous solution in high temperature chemical cleaning environments does not have a negative effect on defective tubes.

레이저 복합기의 재제조공정을 위한 전자부품 세정시스템의 개발 (Development of Cleaning System of Electronic Components for the Remanufacturing of Laser Copy Machine)

  • 배재흠;장윤상
    • 청정기술
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    • 제18권3호
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    • pp.287-294
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    • 2012
  • 본 연구에서는 중고 레이저 복합기의 재제조 과정에서 복합기의 성능에 큰 영향을 미치는 인쇄회로기판(printed circuit board, PCB) 등 전자부품에 대하여 세정공정의 도입 적용 가능성을 분석하고 세정장치 및 최적의 운전조건을 설계하였다. 1단계로 물에 의한 부식의 염려가 없는 건식세정방식으로 플라즈마세정에 의한 세정성을 분석하였다. 플라즈마세정 의한 PCB세정에서는 세정이 어느 정도 이루어졌으나 플라즈마가 전도 될 수 있는 피세정물의 금속 부분 주위에서 피 세정물의 손상을 확인할 수 있었으며 레이저 복합기의 재제조용으로는 생산성 및 경제성이 부족하였다. 2단계에서는 경제성이 있는 초음파세정방식을 위하여 현재 현장에서 사용되고 있는 세정제를 포함하여 세정효율이 우수한 4종의 대체 세정제를 선정하여, 세정제의 물성을 측정하였고 세정성을 평가하였다. 준수계 세정제와 비수계 세정제보다 수계 세정제의 세정력이 우수 하였으며, 초음파 주파수가 작을수록 세정력이 우수하였다. 수계세정제 A를 사용하여 28 kHz의 초음파 세기에서 세정을 한다면 30초~1분 내에 빠른 세정이 가능할 것으로 판단되었다. 3단계에서는 선정된 세정제로 초음파 세정시스템을 구축하고, 실제 부품들을 초음파 세정하여 현장에서 사용이 적합한 최적의 세정조건을 구하였다. PCB 보드 및 대전기에 대하여 최적 세정 조건을 구한 결과, 40 kHz, $50^{\circ}C$에서 1분 30초 및 2분에 세정을 끝낼 수 있었다. 수작업에 의존하거나 외부처리를 하고 있는 중소 재제조 업체들은 본 세정시스템의 도입으로 전자부품 기능의 신뢰성이 확보되며 전체적인 재제조 공정의 생산성 및 경제성 향상에 큰 효과를 볼 수 있을 것으로 기대된다.

옥외폭로시험 Tio2 코팅 세라믹 타일의 명도측정에 의한 방오특성 평가 (Evaluation of Self-cleaning Property by Measuring Brightness of Tio2 Coating Ceramic Tile under Outdoor Exposure Test)

  • 신대용;김경남
    • 한국세라믹학회지
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    • 제45권6호
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    • pp.345-349
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    • 2008
  • $TiO_2$ coating ceramic tile for self-cleaning purpose was prepared by the precipitant dropping method using $TiCl_4$ as a precursor. $TiO_2$ film was formed on the ceramic tile by spray-coating technique and heat-treated at $500^{\circ}C$ for 1 h. The size and crystalline structure of $TiO_2$ particles were 15.3 nm and anatase phase. The outdoor exposure tests were conducted and the effects of outdoor exposure test conditions, such as exhaust concentration of contamination materials (test places), the UV light intensity (irradiation direction) and coating amounts of $TiO_2$ on the self-cleaning properties were investigated by the brightness measurements. As a results, self-cleaning property of $TiO_2$ coating tile was affected by the coating amount of $TiO_2$ however, not affected by the UV light intensity included in sun's ray (irradiation direction). $TiO_2$ coating ceramic tile can be utilized for exterior finishing materials because of self-cleaning property of $TiO_2$ coating tile.

구름 마모시험 장비(Rolling wear tester)를 이용한 마모 후의 접촉각과 자가세정 효과와의 관계 규명을 통한 재료 내구성 평가 (Evaluation of Material Durability by Identifying the Relationship between Contact Angle after Wear and Self-cleaning Effect Using Rolling Wear Tester)

  • 박경렬;최용석;강성민;김운성;정경은;박영진;이경준
    • Tribology and Lubricants
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    • 제39권6호
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    • pp.256-261
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    • 2023
  • This study is conducted to evaluate the durability of superhydrophobic surfaces, with a focus on two aspects: contact angle measurement and self-cleaning-performance analysis. Superhydrophobic copper and aluminum surfaces are fabricated using the immersion method and subjected to a rolling wear test, in which a 2 kg weight is placed on a rolling tester, under loaded conditions. To evaluate their durability, the contact angles of the specimens are measured for each cycle. In addition, the surface deformation of the specimens before and after the test is analyzed through SEM imaging and EDS mapping. The degradation of the self-cleaning performance is evaluated before and after the wear test. The results show that superhydrophobic aluminum is approximately 4.5 times more durable than superhydrophobic copper; the copper and aluminum specimens could endure 21,000 and 4,300 cycles of wear, respectively. The results of the self-cleaning test demonstrate that superhydrophobic aluminum is superior to superhydrophobic copper. After the wear test, the self-cleaning rates of the copper and aluminum specimens decrease to 72.7% and 83.4%, respectively. The relatively minor decrease in the self-cleaning rate of the aluminum specimen, despite the large number of wear cycles, confirms that the superhydrophobic aluminum specimen is more durable than its copper counterpart. This study is expected to aid in evaluating the durability of superhydrophobic surfaces in the future owing to the advantage of performing wear tests on superhydrophobic surfaces without damaging the surface coating.

태양광발전 어레이 표면의 냉각/세정에 대한 장기 실증 실험 (Long-term Experiments of the Cooling/Cleaning on the surface of the PV Power Array)

  • 한준선;김이현;지희관;유상필
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2012년도 춘계학술발표대회 논문집
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    • pp.248-254
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    • 2012
  • In the situation of expanding domestic solar power supply business long-term performance modeling of a proposed solar-cooling and cleaning system to increase electromotive force and light transmission is carried out to test the effectiveness of the system. To test the effectiveness of the system, the data which comparing the solar power planet installing the system to not installing at the same time is used. A difference between the utilization factor of each comparison group were recorded. Approximately from one year to two years Field Test was performed, Result of apply to cooling/cleaning technology, Each of plant by From least 7 percent up to 16 percent utilization factor increased, and the cooling / cleaning is output through improved as a result of the determined.

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의류용 크롬유혁의 가공처리에 따른 항미생물효과 및 특성변화에 관한 연구 -드라이클리닝에 의한 변화를 중심으로- (A Study on the Antibacteria Effect and the Properties Change by Treatment of Chrome-Tanned Garment Leathers. -On the Changes by Dry Cleaning-)

  • Cho, Seung-Shick;Sim, Mi-Sook;Kim, Un-Bae
    • 한국염색가공학회지
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    • 제3권2호
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    • pp.10-15
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    • 1991
  • This study was to examine the anti-bacteria effect and the changes of chemical properties of chrome-tanned garment leathers on the preservative treatment. Various test methods, such as investigation of preservative treatment process, resistance test and chemical analysis by cleaning, antbbacterial test by shake flask method are carried out in this study. The results can be obtained as follows: 1. Bacterial reduction percentage of chrome-tanned garment leathers on the preservative treatment was 28.6%. 2. In the antbbacterial effect by dry cleaning, preservative treated leathers has no resistance. 3. Fats content has been removed by dry cleaning using perchloroethylene, so garment leathers properties were altered. 4. PH value was changed by dry cleaning. But once after fats removing, it was changed the little by dry cleaning numbers.

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대형 상용 엔진에서 SCR의 클리닝 주기 선정 및 저감효율에 따른 내구신뢰성 특성 연구 (Cleaning Interval Selection for SCR Considering Endurance Reliability and Emissions Reduction Efficiency in Heavy Duty Commercial Engine)

  • 신재식;강정호;김형준
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권1호
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    • pp.66-71
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    • 2018
  • Purpose: Performance recovered from SCR through cleaning was studied, measuring differential pressure, NOx reduction efficiency, fuel consumption and engine power before and after cleaning. Ideal cleaning intervals are proposed based on SCR mileage and differential pressure. SCR endurance and reliability improvements through cleaning were studied through physicochemical testing of SCR durability at 43,000km 50,000km, and 110,000km respectively. Methods: Engine power, fuel consumption and exhaust gas were measured using engine full load tests and ND-13 MODE by installing the SCR before cleaned at total engine mileages of 400,000 km, 300,000km and 200,000km. The same tests were performed after cleaning the SCR catalytic converter. Endurance and reliability of the SCR cleaning was studied through the same test by SCR catalyst after each 43,000km 50,000km, 110,000km, durability test on SCR cleaning. Conclusion: We confirmed the low-performance of the SCR due to clogging is restored by SCR cleaning technology. The NOx reduction efficiency was restored to 82%, 86% and 88% from 69%, 72% and 79%. As well as the NOx reduction efficiency, it was confirmed that the engine power, fuel consumption and back pressure was restored to fresh SCR levels. As a result of the durability and reliability achieved through SCR cleaning, we confined the appearance and reduction efficiency through visual inspection and ND-13 MODE are similar to new SCR catalysts. Finally, it was judged that there was no change in performance even when driving the SCR without cleaning throughout the 100,000 km mileage warranty.

갯닦기 전후의 해중림초의 해조상과 시험 부착판에서의 해조류 초기 천이 (Changes in Marine Algal Flora settled on the Artificial Seaweed Reefs Before and After Rocky Cleaning and the Early Succession of the Seaweeds attached to the Test Panels)

  • 김태연;곽철우;정의영;김영식
    • 수산해양교육연구
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    • 제25권6호
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    • pp.1336-1347
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    • 2013
  • The marine algal flora assemblages settled on the artificial seaweed reefs in Jeju-do before and after rocky cleaning were investigated during summer and the early succession of seaweeds attached to the test panels on the structures of the artificial reef after rocky cleaning were observed by visual observations and under the dissecting microscope in order to evaluate the effects of this rocky cleaning operation. Species composition and algal biomass on the Bboolsamgak-typed seaweed artificial reefs before and after rocky cleaning were measured and compared before and after rocky cleaning. Before rocky cleaning in July 2012, only nine algal species had existed on the Bboolsamgak-typed seaweed artificial reefs, however, twenty algal species occurred on the seaweed artificial reefs after rocky cleaning in July 2013. Particularly, 15 species among them in July 2013 were not found in July 2012 and they seemed to occur newly on the artificial reefs. A large quantity of algal biomass increased in July 2013 after rocky cleaning. Based on the importance value, there was a drastic change in the dominant species between July 2012 and July 2013 after rocky cleaning. By dissecting micrographs, an epiphytic diatom, Licmophora sp. and flagellates, were observed on the 9th day. A chlorophyte, Ulothrix flacca was observed after 14 days, Ulva pertusa, Bryopsis pulmosa, crustose coralline algae, and Cladophora spp. were after one month. After two months, a significant species succession was observed from three previous chlorophyte species to crustose coralline algae existed as a dominant species on the panels. In this study, however, any brown algae were not found until three months in the early seaweed succession. All above results indicates that the rocky cleaning is a very efficient method for the establishment of macroalgal assemblages on the artificial reefs.