• Title/Summary/Keyword: Clad

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고속 스퍼터링 소스를 이용한 구리 후막 제조 및 특성

  • Jeong, Jae-In;Yang, Ji-Hun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.345.1-345.1
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    • 2016
  • 구리 피막은 열 및 전기를 잘 전달하는 특성으로 인해 전기 배선이나 Heat Sink 재료 등에 이용되고 있다. 최근에는 전자파 차폐나 FCCL (Flexible Copper Clad Laminate) 등의 피막으로 널리 이용되면서 연속 코팅 및 후막 제조를 위한 고속 소스의 필요성이 증가하고 있다. 연속코팅 설비에 적용하거나 후막을 경제적으로 제조하기 위해서는 정지상태의 기판을 기준으로 시간당 $100{\mu}m$ 이상의 증착 속도가 요구된다. 기존 마그네트론 스퍼터링 소스의 경우 일반적으로 증착율이 시간당 $20{\mu}m$ 이내이며, 고전력을 이용하는 소스의 경우도 $60{\mu}m$를 넘지 못하고 있다. 본 발표에서는 자기장 시뮬레이션을 통해 자석의 배열을 최적화하고 냉각 효율을 고려한 소스 설계를 통해 고속 스퍼터링 소스를 제작하고 그 특성을 평가하였다. 제작된 소스는 구리 코팅을 위한 스퍼터링 공정 조건을 도출하고 다양한 기판에 $20{\mu}m$ 이상의 구리 후막을 코팅하여 미소 형상 및 코팅 조직을 분석하였다.

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Optical Waveguiding in the Polymerized Organic Films (유기물 박막에서의 광도파 현상)

  • 박홍준;권영세
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.19 no.5
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    • pp.5-11
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    • 1982
  • The dielectric slab waveguide is fabricated on the slide glass or oxidized silicon wafer, by spin coating polyurethane, epoxy or photoresist, and the phenomenon of dielectric waveguiding is oboerved. Using the fact that the refractive index of K.P.R. is larger than that of polyurethane, thin film prism with two layered structure is fabricated, and the refraction of light is observed.

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Hydriding Failure Analysis Based on PIE Data

  • Kim Yong-Soo
    • Nuclear Engineering and Technology
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    • v.35 no.5
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    • pp.378-386
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    • 2003
  • Recently failures of nuclear fuel rods in Korean nuclear power plants were reported and their failure causes have been investigated by using PIE techniques. Destructive and physico-chemical examinations reveal that the clad hydriding phenomena had caused the rod failures primarily and secondarily in each case. In this study, the basic mechanisms of the primary and the secondary hydriding failures are reviewed, PIE data such as cladding inner and outer surface oxide thickness and the restructuring of the fuel pellets are analyzed, and they are compared with the predicted behaviors by a fuel performance code. In addition, post-defected fuel behaviors are reviewed and qualitatively analyzed. The results strongly support that the hydriding processes, primary and secondary, played critical roles in the respective fuel rods failures and the secondary hydriding failure can take place even in the fuel rod with low linear heat generation rate.

Temperature Field and Cooling Rate of Laser Cladding with Wire Feeding

  • Kim, Jae-Do;Peng, Yun
    • Journal of Mechanical Science and Technology
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    • v.14 no.8
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    • pp.851-860
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    • 2000
  • Temperature field and cooling rate are important parameters to influence the properties of clad layer and the heat affected zone. In this paper the temperature field and cooling rate of laser cladding are studied by a two-dimensional time-dependent finite element model. Experiment has been carried out by Nd:YAG laser cladding with wire feeding. Research results indicate that at the beginning of cladding, the width and depth of melt pool increase with cladding time. The cooling rate is related to position, cladding time, cladding speed, and preheating temperature. The temperature near melt pool changes rapidly while the temperature far from melt pool changes slowly. With the increase of cladding time, cooling rate decreases. The further the distance from the melt pool, the lower the temperature and the slower the cooling rate. The faster the cladding speed, the faster the cooling rate. The higher the preheating temperature, the slower the cooling rate. The FEM results coincide well with the experiment results.

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Numerical simulation for Deformation Shape of Declined Multilayer Metals Material (다층금속 경사재의 변형양태의 수치적연구)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.124-128
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    • 2004
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coaling method of clad sheet metals is investigated, in which the FEM is applied and J2G(J$_2$-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Declined Multilayer Metals Materials are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Study on the strain state during cladding of SUS/AL/SUS sheets (SUS/AL/SUS 판재의 cladding시 변형상태 고찰)

  • 김종국;지광구;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.136-138
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    • 2003
  • Strain states of clad sheets consisted of AL3003 and SUS430 were studied by FEM simulation. Main simulation parameters include roll size, reduction, material properties, material temperature, and friction between roll and material (or friction between materials). To investigate the effect of friction on the evolution of strain states, the friction coefficient between roll and material (or fraction coefficients between materials) was varied. Components of strain rate, strain were compared according to the variation of friction coefficients. And strain states during cladding were compared with those induced by simple rolling process.

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Wear Characteristics of Submerged-Arc Cladding (서브머지드 아크 클래딩에 의한 표면 피복층의 마모특성)

  • 김권흡;권오양
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.179-186
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    • 2003
  • This paper is to investigate the wear behavior of submerged-arc claddings by the wear test with a ball-on-disk type wear testing machine in air. The specimens were clad with Stoody105 alloy wire on a medium carbon steel (SM45C) substrate by submerged-arc cladding process under different welding parameters. The wear behavior of the cladding through ball-on-disk test has been studied under the wear load from 5 to 16 N and the sliding speed from 8 to 35 cm/s. The weight loss of the specimen was measured. Scanning electron micrographs of the worn surface show a layer of oxide film formed on the worn surface. Oxidation wear mechanism controls the wear process. The spatting of the oxide is caused by the repeated rubbing fatigue mechanism.

High strength's union of mass layers metal bearing (고강성 다층 메탈베어링의 접합)

  • 전재억;황영모;김수광;계중읍;김준안;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.792-795
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    • 2004
  • Despite is product that ship, vehicles, development equipment and Metal Bearing for plant equipment that is mass-produced by present domestic companies Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation is accomplishing master and servant and this is foreseen to be used widely on industry whole in hereafter but Cast White Metal Bearing need minuteness processing, while price competitive power is depending on income from superior another thing area than itself manufacture already in advanced nation to lowdown that the technique is generalized widely, when take into account technology change aspect of industrial technology developing country, Go added value creation by deepening of price competition is judged to be difficult hereafter. Because domestic production and supply are wholly lacking almost in Metal Bearing Cladding that take advantage of these technology, Data-base about connection technology is weak with technique and Know-How for product. This research unites Back Steel and Aluminium Alloy different kind metal and make the Clad river studying technology about union of Gogangseong Dacheung metal bearing hereupon.

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IRRADIATION EMBRITTLEMENT OF CLADDING AND HAZ OF RPV STEEL

  • Lee J.S.;Kim I.S.;Jang C.H.;Kimura A.
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.405-410
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    • 2006
  • Microstructural features and their related mechanical property changes in the 309L cladding and the heat affected zone (HAZ) of SA508 cl.3 steel were investigated through the use of TEM, tensile and small punch (SP) tests. The specimens were irradiated at 563 K up to the neutron fluences of $5.79{\times}10^{19}n/cm^2$ (>1MeV). The microstructure of the clad was mainly composed of a fcc ${\gamma}-phase$, a low percentage of bcc ${\delta}-ferrite$, and a brittle ${\sigma}-phase$. Along the weld fusion line there formed a heavy carbide precipitation with a width of $20{\sim}40{\mu}m$, showing preferential cracking during plastic deformation. The yield stress and ductile-to-brittle transition temperature (DBTT) of the irradiated clads increased. The origin of the hardening and the shift of the DBTT are discussed in terms of the irradiation-produced defect clusters of a fine size and brittle ${\sigma}-phase$.

Design of an extremely miniaturized planar ring hybrid

  • Kang, In Ho;Sun, Shu Zhong
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.752-759
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    • 2013
  • This paper presents a method for analyzing and designing an extremely miniaturized planar ring hybrid, using the combination of parallel and diagonally shorted coupled lines. In contrast to conventional miniaturized coupled line filters, it is proven that the required electrical length of transmission line can be largely reduced to even a few degrees, not only effectively suppressing the spurious passband but also approximately maintaining the same characteristic around the stable center frequency. A ring hybrid filter at center frequency of 1 GHz was fabricated on the FR4 epoxy glass cloth copper-clad plat (CCL) PCB substrate. The insertion loss of a ring hybrid filter with the die area of $30mm{\times}30mm$ is -4.68 dB. Simulated results are well agreed with the measurements.