• Title/Summary/Keyword: Chemical accident prevention

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Improvement Plan of Implementing Condition Assessment in Process Safety Management (PSM) System (공정안전관리(PSM)제도의 이행상태평가 개선방안)

  • Lee, Joo Yeob;Lee, Keun Won;Ahn, Byung Joon;Kim, Tae-Ok
    • Journal of the Korean Society of Safety
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    • v.31 no.4
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    • pp.27-34
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    • 2016
  • Process Safety Management (PSM) system was introduced since 1996 and it makes voluntarily organizing and managing chemical accident prevention system by company itself that contributes to reduce the chemical accidents. However, large or small scaled chemical accidents had occurred frequently in these days. This trend is brought up the necessity to analyze and improve PSM system. In this study, it was conducted by the questionnaire survey and workshop for prevention of major industrial accidents in PSM sites in order to collect extensive opinions from all walks of life and identify overall operation condition. It was proposed to establish improvement plan of implementing condition assessment in PSM system. By results of the study, company's voluntary safety management will be induced by improved PSM system and management plan and it expects to prevent the major industrial accidents.

Development of Inspection Checklist through the Analysis of the Relationship between the Risk Improvement Ratio and the Accident Ratio in Food Manufacturing Industry (식료품 제조업 유해·위험요인 개선율과 재해율의 관계 분석을 통한 점검 체크리스트 개발)

  • Ho houng Yu;Doo-Hyun Kim;Sung-Chul Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.4
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    • pp.47-53
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    • 2023
  • In the inspection of workplace hazards/risk factors by specialized institutions dedicated to safety management, inspection reports vary based on the inspectors, who lack the authority to enforce improvement of workplace hazards/risk factors. Thus, improvement and accident rates remain steady without decreasing. This study performed a regression analysis on the relationship between improvement and accident rates of categorized inspection items by classifying hazards/risk factors from inspection reports submitted by a specialized safety management institution in Chungbuk after inspecting 10 food and beverage manufacturers over the past three years. The hazards/risk factors were classified into five categories: mechanical, electrical, chemical, human, and environmental. The regression analysis revealed that the improvement rate of hazards/risk factors inspected by the specialized safety management institution influenced accident rates. To enhance improvement rates based on these findings, this study prioritized the correction of the five most frequently cited inspection items with the lowest improvement rates in each area. Based on these inspection items, this study suggested a checklist for use in workplace safety inspections of food manufacturers. This proposed checklist is expected to reduce accident rates in food manufacturing facilities. Currently, guidance and inspection of workplaces are mainly focused on accident rates rather than correcting hazards/risks. Thus, accident rates remain unchanged as workplace risks are inadequately improved according to the unique characteristics of each workplace. When conducting workplace guidance and inspection, policy measures and inspection methods are warranted to increase the improvement rate of hazards/risks.

An Analysis on the Appropriation of Chemical Accident Evacuation Facility Using GIS - focused on Ulsan metropolitan city - (GIS 기법을 활용한 화학사고 대피시설의 적정성 분석 - 울산광역시를 대상으로 -)

  • SONG, Bong-Geun;LEE, Tae-Wook;KIM, Hyun-Ju;KIM, Tai-Hoon
    • Journal of the Korean Association of Geographic Information Studies
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    • v.21 no.1
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    • pp.71-82
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    • 2018
  • The purpose of this study is to minimize damage of chemical accidents through the appropriation analysis of evacuation facility position focused on Ulsan metropolitan city. For analysis, informations such as pollutant release and transfer registers(PRTR), population census, and evacuation facilities were used. After then, damage assessment of chemical accidents, accessibility and appropriation of evacuation facilities were analyzed. Damage of chemical accidents is high in around 5km of industrial complex there is dense of chemical facility and population. Evacuation facilities were mainly situated in hazard area of chemical accidents, but accessibility of evacuation facilities was vulnerable in chemical plant neighborhood. Therefore, safety check of deteriorated plants is important for prevention of chemical accidents. Also, effective evacuation plan considering capacity and scale of evacuation facilities will be established.

A Study on a Safety System for Preventing Atmospheric Diffusion of Hazardous and Noxious Chemicals in Dike (방유벽 내 위험·유해화학물질 대기 확산 방지를 위한 안전시스템 연구)

  • Lee, Deok-Jae;Song, Chang-Geun
    • Fire Science and Engineering
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    • v.33 no.4
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    • pp.97-104
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    • 2019
  • Behind the growth of the chemical industry which is a cornerstone of the Korean economy, dozens of hazardous and noxious chemical accidents occur every year, resulting in enormous casualties and environmental damages. Many cases among chemical accidents are caused by the carelessness of workers in handling facilities such as hydrochloric acid and hydrofluoric acid, and the aging of handling facilities. In order to mitigate the damage by such chemical accidents, a safety system for preventing atmospheric diffusion of hazardous and xoxious chemicals in dike was proposed. The atmospheric diffusion prevention safety system consists of leak detection phase, alarm and measurement phase, suppression and blocking phase. Through the proposed the atmospheric diffusion prevention safety system, the need for 2nd chemical accident prevention such as atmospheric diffusion in dike can be posed.

Regulations on Wearing Personal Protective Equipment by Hazardous Chemical Handlers and Their Implementation (유해화학물질 취급자의 개인보호구 착용에 대한 규정과 그 이행정도)

  • Han, Don-Hee;Park, Min Soo;Cho, Yong-Sung;Lee, Chungsoo
    • Journal of Environmental Health Sciences
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    • v.47 no.1
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    • pp.101-109
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    • 2021
  • Objectives: The objectives of this study are to introduce the development process of work situations and types in the revised regulations on wearing personal protective equipment (PPE) for hazardous chemical handlers, analyze the implementation of the regulations, and then provide basic data for future education strategies. Methods: The development process of work situations for regulation was explained through a flowchart by year. In 2018, a survey of 30 chemical managers and 201 managers and handlers was conducted based on recognition of work situations and the related regulations. In 2019, 91 chemical managers and 204 handlers were surveyed to find the degree of compliance with regulations, direction for improvement of understanding the regulations, and training methods. Results: Only 78.0% of chemical managers and 66.7% of handlers said they were aware of the regulations (p<0.05). Just 79.0% of handlers knowing the regulations said they would wear PPE in compliance with these regulations. Therefore, the best way to make workers wear proper PPE in accordance with regulations is to strengthen the promotion of education on regulations. In order to improve the quality of education, 51.7% of managers and 33.3% of handlers cited educational content (video, ppt, etc.) as the top priority. Conclusion: This study suggested that more educational opportunities should be provided and educational content should be developed in order for workers handling hazardous chemicals to wear PPE as prescribed in regulations.

Effect of Tool Box Meeting of Plant Construction Workers on Disaster Prevention Behavior for Chemical Accident Prevention (화학 사고 예방을 위한 Plant 건설 종사자의 Tool Box Meeting이 재해예방행동에 미치는 영향)

  • Il-Hwan Oh;Sang-Gil Kim;Gyu-Sun Cho
    • Industry Promotion Research
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    • v.8 no.4
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    • pp.47-60
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    • 2023
  • The purpose of this study is to examine the causal relationship between self-efficacy and safety consciousness of health belief factors and how they affect the disaster prevention behavior of construction workers using TBM. To this end, a research model is presented that applies the main variables of the Health Belief Theory, a social psychological health behavior change model developed to predict and explain health-related behaviors. To empirically verify the research model of this study, a survey was conducted among construction workers who have experience in using TBMs for chemical plant construction. The results showed that, first, the perceived severity of construction workers utilizing chemical plant construction has a significant effect on self-efficacy and safety consciousness; second, the perceived probability of construction workers utilizing chemical plant construction has a significant effect on self-efficacy and safety consciousness. Third, the perceived obstacles of construction workers utilizing chemical plant construction have a significant effect on self-efficacy and safety consciousness. Fourth, the perceived benefits of construction workers utilizing chemical plant construction were found to have a significant effect on self-efficacy and safety awareness. The purpose of this study is to reduce critical accidents through disaster prevention behavior of chemical plant construction workers through TBM.

A Study on Improvement of Process Safety Management System in Threshold Quantity Site (규정수량사업장의 공정안전관리제도 개선)

  • Jung, Jong-Soo;Kim, Yeon-Hee;Kim, Dong-Jin;Yi, Yun-Hyung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1289-1299
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    • 2007
  • As higher on the industrialization of chemical factories in Korea, it shows a tendency that safety accident happens more times and is bigger on its size. For preventing from and decreasing such accident, PSM(Process Safety Management) system has used in chemical factories. Though it is recognized that PSM is sutable and effective for only a intensive system technically, it could be difficult to apply to all of factories, actually. This study was proceeded for investigating the effect and problems on the application and performanance of PSM into the threshold quantity site and suggesting how fur improvement. The results are as followed; PSM system was not used effectively in the threshold quantity site of medium and small-sized enterprises because of the shortage of experts and the decrease of interest as a deregulation. As the effective performanace of PSM for preventing from industrial accident in threshold quantity site and for sattling as self-system easily, it was concluded to get an active support from the concerned government. First of all, new progrems to improve PSM should be developed continually and the progrems should be educated extensively.

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The Safety Design of Corrosive Chemical Handling Process based on Reliability Database (신뢰도 데이터베이스 기반 부식성 화학물질 취급공정의 안전설계)

  • Chu, Chang Yeop;Baek, Jong Bae
    • Journal of the Korean Society of Safety
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    • v.33 no.5
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    • pp.141-149
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    • 2018
  • In a PCB factory, there is a corrosive chemical substance supply system that can causes major leakage accidents. These accidents can give rise to shut down the factory and do residents damage that cause enormous loss of properties. To mitigate these risks, it is necessary to provide a chemical disaster prevention system. Moreover, after considering the situation and environment of the production site, it is of great importance to build an optimal chemical accident prevention system by reflecting risk reduction measures from the point of process design and by assessing quantitative risk based on reliability data. However, because there was no established database of the reliability about facilities and equipment that can be used in the domestic, the business site and consulting organization had being used the reliability data such as USA CCPS(Center for Chemical Process Safety). In these days, Korean institutes are studying on reliability data utilization method of quantitative risk assessment for preventing chemical accidents and domestic utilization algorithms and storage bed of reliability data. This study presents samples of reliability database about the chemical substance supply system that constructed from the history data such as failure, maintenance for 10 years at a PCB factory. Also, this work proposes the safety design criteria for supply facilities of corrosive chemical substance by assessing quantitative risk on the basis of the reliability data.

Hazard Assesment of Dust Explosion Pharmaceutical Raw Material Powders (원료의약품 분진의 폭발 위험성 평가)

  • Kim, Won Sung;Lee, Keun Won;Woo, In Sung;Jeon, Sang Yong
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.39-44
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    • 2018
  • Dust explosions are occurring in a variety of industries. A dust explosion caused by a specific energy generates huge amount of energy in the ignition and releases decomposition gas. Damages can be increased since this released decomposition gas can cause second and subsequent explosions. In this study, the goal was to obtain practical information on what could affect the explosion by comparing the characteristics of two kinds of dusts with completely different chemical properties. Three kinds of dusts were measured and evaluated for explosion pressure, dust explosion index, explosion limit and minimum ignition energy. It is possible to grasp the characteristics of each dust and use it as useful accident prevention data in the production of raw material powder.

A Study on Adequacy Assessment of Protective Action Distance in Hazardous Chemical Accident by AERMOD Modeling (AERMOD 모델링 분석을 통한 유해화학물질 누출사고 시 방호활동거리의 적정성 평가연구)

  • Lim, Chea-Hyun;Doh, Sang-Hyeun
    • Fire Science and Engineering
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    • v.29 no.1
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    • pp.7-11
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    • 2015
  • In Korea, The protective action distance based on Canada's ERG has been adopted for safety of residents in case of hazardous chemicals leakage accident. However, it couldn't respond properly on the accidents because of geographical and meteorological differences between two nations. In this study, It was found that the protective action distance varies depending on season and terrain, Through AERMOD modeling analysis for the petrochemical complex reflected local geographical data and meteorological conditions.