• Title/Summary/Keyword: Chemical Reactor

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Liquid Level System Realizing Van de Vusse Reactor Dynamics and its Control Experiments (Van de Vusse 반응기 동특성을 구현하는 액위시스템 및 제어 실험)

  • Lee, Jietae
    • Korean Chemical Engineering Research
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    • v.58 no.2
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    • pp.184-189
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    • 2020
  • Van de Vusse reactors show the maximum points in input-output steady state maps and dramatic changes in their dynamic characteristics around those maximum points. According to their operating regions, there appear sign changes in steady state gains and nonlinear characteristics such as non-minimum phase dynamics which cause difficulties in applying controllers. Many nonlinear controllers that are available and newly designed are applied to these Van de Vusse reactor processes and their performances are tested. Reactor examples with real reactions have been reported. However, due to difficulties in constructing and operating chemical reactor systems, they are not adequate to be used for real applications of control experiments and hence most of results are based on simulations studies. Here, we propose a liquid level system that realizes most of the steady state and dynamic characteristics of Van de Vusse reactor, and two nonlinear control methods that can be used as base methods to compare nonlinear controllers newly designed. Liquid level experimental system and two nonlinear control methods are very simple and can be used to test performances of nonlinear controllers in practice.

Numerical Simulation of Catalyst Regeneration Process for Desulfurization Reactor (수치해석을 통한 탈황반응기용 촉매의 재생공정 분석)

  • Choi, Chang Yong;Kwon, Sang Gu;Liu, Jay;Im, Do Jin
    • Clean Technology
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    • v.23 no.2
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    • pp.140-147
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    • 2017
  • In this study, we performed numerical simulation for the catalyst regeneration process of diesel desulfurization reactor. We analyzed the changes in regeneration process according to purge gas flow rate, catalyst permeability, reactor size, and heat loss of reactor. We have found that the regeneration process is very much affected by temperature changes whereas it is hardly affected by catalyst permeability and porosity. We also estimated the regeneration time according to purge gas flow rate and initial temperatures and have found that increasing purge gas temperature is more effect for fast regeneration. The present results can be utilized to design a regeneration process of diesel desulfurization reactor for a fuel cell used in ships. Furthermore, the present work also can be used to design low sulfur diesel supply in oil refineries and therefore contribute to the development of clean petrochemical technology.

Methane-Steam Reforming Simulation for a High Temperature Solar Chemical Reactor (고온 태양열 화학 반응기에서의 메탄-수증기 개질반응 시뮬레이션)

  • Ko, Jo-Han;Seo, Tae-Beom
    • Journal of the Korean Solar Energy Society
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    • v.29 no.1
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    • pp.44-49
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    • 2009
  • Steam reforming of methane in the high temperature solar chemical reactor bas advantage in its heating method. Using concentrated solar energy as a heating source of the reforming reaction can reduce the $CO_2$ emission by 20% compared to hydrocarbon fuel. In this paper, the simulation result of methane-steam reforming on a high temperature solar chemical reactor(SCR) using Fluent 6.3.26 is presented. The high temperature SCR is designed for the Inha Dish-1, a Dish type solar concentrator installed in Songdo city. Basic SCR performance factors are referred to the former researches of the same laboratory. Inside the SCR porous metal is used for a receiver/reactor. The porous metal is carved like a dome shape on the incident side to increase the heat transfer. Also, ring-disc set of baffle is inserted in the porous metal region to increase the path length. Numerical and physical models are also used from the former researches. Methane and steam is mixed with the same mole fraction and injected into the SCR. The simulation is performed for a various inlet mass flow rate of the methane-steam mixture gas. The result shows that the average reactor temperature and the conversion rate change appreciably by the inlet mass flow rate of 0.0005 kg/s.

Study on Synthesis of Dimethyl Ether Using Silica Membrane Reactor (Silica막 반응기를 이용한 Dimethyl Ether 합성에 관한 연구)

  • Sea Bongkuk;Youn Min-Young;Lee Kew-Ho
    • Membrane Journal
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    • v.15 no.4
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    • pp.330-337
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    • 2005
  • Water selective silica membranes were prepared fur use as membrane reactor for synthesis of dimethyl ether (DME) by methanol dehydration. Silica membranes formed on a Porous SUS tube by ultrasonic spray Pyrolysis (USP) and chemical vapor deposition (CVD) using tetraethoxysilane (TEOS) as precursor. The CVD-derived membranes formed higher level of trade-off line between water permeance and water/methanol selectivity than that of the USP-derived membranes. The membrane reactor possessing water permeance of $1.2\times10^{-7}\;mol\;{\cdot}\;m^{-2}\;{\cdot}\;S^{-1}\;{\cdot}\;Pa^{-1}$ and water/methanol selectivity of 10 exhibited increase in methanol conversion of about $20\%$ comparing to conventional reactor system. These findings led us to conclude that the dehydration membrane reactor simultaneously separating the water vapour produced in the reaction zone was effective in increasing the reaction conversion.

A Study on the Reactor Configuration and Thermal Conditions for the Growth of High Quality Thin Film of GaN Layer (고품질 질화물 반도체 박막 성장을 위한 반응로 구조 및 열적 조건에 관한 연구)

  • Kim, Jin-Taek;Baek, Byung-Joon;Lee, Cheul-Ro;Pak, Bock-Choon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.12
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    • pp.1632-1639
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    • 2004
  • Numerical calculation has been performed to investigate the transport phenomena in the horizontal reactor which has two different gas inlets for MOCVD(metalorganic chemical vapor deposition). The full elliptic governing equations for continuity, momentum, energy and chemical species are solved by using the commercial code FLUENT. It is investigated how thermal characteristics, reactor geometry, and the operating parameters affect flow fields, mass fraction of each reactants. The numerical simulations demonstrate that flow rate of each species, inlet geometry of the reactor, and its distance from the susceptor as well as the inclination of upper wall of reactor can be used effectively to optimize reactor performance. The commonly used idealized boundary conditions are also investigated to predict flow phenomena in the actual deposition system.

Attachment Behavior of Fission Products to Solution Aerosol

  • Takamiya, Koichi;Tanaka, Toru;Nitta, Shinnosuke;Itosu, Satoshi;Sekimoto, Shun;Oki, Yuichi;Ohtsuki, Tsutomu
    • Journal of Radiation Protection and Research
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    • v.41 no.4
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    • pp.350-353
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    • 2016
  • Background: Various characteristics such as size distribution, chemical component and radio-activity have been analyzed for radioactive aerosols released from Fukushima Daiichi Nuclear Power Plant. Measured results for radioactive aerosols suggest that the potential transport medium for radioactive cesium was non-sea-salt sulfate. This result indicates that cesium isotopes would preferentially attach with sulfate compounds. In the present work the attachment behavior of fission products to aqueous solution aerosols of sodium salts has been studied using a generation system of solution aerosols and spontaneous fission source of $^{248}Cm$. Materials and Methods: Attachment ratios of fission products to the solution aerosols were compared among the aerosols generated by different solutions of sodium salt. Results and Discussion: A significant difference according as a solute of solution aerosols was found in the attachment behavior. Conclusion: The present results suggest the existence of chemical effects in the attachment behavior of fission products to solution aerosols.

Simulation Analysis of Bio-Methane Decomposition Using Solar Thermal Energy (태양열 이용 바이오메탄 분해 해석연구)

  • Kim, Haneol;Lee, Sangnam;Lee, Sang Jik;Kim, Jongkyu
    • New & Renewable Energy
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    • v.17 no.1
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    • pp.40-49
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    • 2021
  • In this study, the optical properties, heat transfer capabilities and chemical reaction performance of a methane thermal decomposition reactor using solar heat as a heat source were numerically analyzed on the basis of the cavity shape. The optical properties were analyzed using TracePro, a Monte Carlo ray tracing-based program, and the heat transfer analysis was performed using Fluent, a CFD program. An indirect heating tubular reactor was rotated at a constant speed to prevent damage by the heat source in the solar furnace. The inside of the reactor was filled with a porous catalyst for methane decomposition, and the outside was insulated to reduce heat loss. The performance of the reactor, based on cavity shape, was calculated when solar heat was concentrated on the reactor surface and methane was supplied into the reactor in an environment with a solar irradiance of 700 W/㎡, a wind speed of 1 m/s, and an outdoor temperature of 25℃. Thus, it was confirmed that the heat loss of the full-cavity model decreased to 13% and the methane conversion rate increased by 33.5% when compared to the semi-cavity model.

Comparison of Counter-Current Cooling and Pool Boiling System Through Modeling and Simulation of a Pilot-Scale Fixed bed Reactor for Dimethyl Ether(DME) Synthesis (Dimethyl Ether(DME) 합성을 위한 파일럿 규모의 고정층 반응기의 모델링과 모사를 통한 향류 냉각방식과 포화액체 풀비등 방식의 비교)

  • Song, Daesung;Go, Jae Wook;Yoon, En Sup
    • Korean Chemical Engineering Research
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    • v.47 no.4
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    • pp.446-452
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    • 2009
  • The behavior of a one-step fixed bed reactor which directly synthesizes dimethyl ether(DME) from Natural Gas was simulated. In the reactor, the prevention of the occurrence of hot spots which can cause deactivation of catalysts is pivotal, since methanol synthesis and dehydration reaction involved in the synthesis of DME are highly exothermic. Therefore, we simulated and compared performance of the reactor with counter-current cooling and pool boiling system that can be applied to a commercial plant. As a result, we found that counter-current cooling system is more effective in terms of CO conversion and DME productivity. However, pool boiling system can operate in a small temperature gradient that can decrease problems caused by hot spot. And, the system can operate in a safer range.

Optimal Design of Carbon Dioxide Dry Reformer for Suppressing Coke Formation (코크 생성 억제를 위한 이산화탄소 건식 개질 반응기의 최적 설계)

  • Lee, Jongwon;Han, Myungwan;Kim, Beomsik
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.176-185
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    • 2018
  • As global warming accelerates, greenhouse gas reduction becomes more important. Carbon dioxide dry reforming is a promising green-house gas reduction technology that can obtain CO and $H_2$ which are high value-added materials by utilizing $CO_2$ and $CH_4$ which are greenhouse gases. However, there is a significant coking problem during operation of the dry reforming reactor. Because the carbon dioxide dry reforming is a strong endothermic reaction, the temperature of the reactor drops near the reactor inlet and causes coke formation. To solve this problem, it is important to ensure that the reaction takes place in a temperature range where coke production is minimized. In this study, we proposed a design method that can maintain reaction temperature in the region where the coke is rarely generated by using the new catalyst configuration method. The design method also optimizes the reactor by solving the optimization problem which minimizes the reactor length for a given reaction conversion by using the fuel flow rate, catalyst density, and output temperature by section as optimization variables.

Treatment of Malodorous Waste Air Using Hybrid System (하이브리드시스템을 이용한 악취폐가스 처리)

  • Lee, Eun Ju;Lim, Kwang-Hee
    • Korean Chemical Engineering Research
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    • v.48 no.3
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    • pp.382-390
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    • 2010
  • In this research hydrogen sulfide, ammonia and toluene were designated as the representative source of malodor and VOC, respectively, frequently generated at the compost manufacturing factory and publicly owned facilities. The optimum operating condition to treat the waste air(2 L/min) containing malodor was constructed using photocatalytic reactor/biofilter process with humidifier composed of fluidized aerobic anf anoxic reactor. The ammonia(300 ppmv) of fed-waste air was removed by 22, 55 and 23% at the stage of photocatalytic reactor, humidifier and biofilter, respectively. The toluene(100 ppmv) of fed-waste air was removed by 20, 10 and 70% at the stage of photocatalytic reactor, humidifier and biofilter, respectively. Therefore the water-soluble ammonia and the water-insoluble toluene were treated mainly at the stage of humidifier and biofilter, respectively. In addition, hydrogen sulfide(10 ppmv) was almost treated at the stage of photocatalytic reactor and its negligible trace was absorbed in humidifier so that it was not detected before biofilter process. The nitrate concentration of the process water from anoxic reactor was found lower by 3 ppm than that from fluidized aerobic reactor. Besides, the dissolved ammonia-nitrogen concentration of the process water from humidifier remained at the high value of 1,500-2,000 ppm, which may be attributed to the existence of ammonium chloride and other source of ammonium nitrogen.