• Journal of the Korean Society for Precision Engineering
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• v.9 no.2
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• pp.61-68
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• 1992

To meet the requirements for accuracy, productivity and reliability of machine tools, it is necessary to evaluate the chatter-free machining performance and to improve the dynamic performance of machine tools. In order to perform dynamic design of machine tools reasonably and effectively, the joint parts must be modelled accurately because their characteristics affect significantly on the total characteristics of machine tool. In this paper, an approach which identifies the effect of joint parts on the performance of total machine tool structure was proposed. That uses the experimental modal analysis, the finite element method and the sensitivity analysis method. The effectiveness of this approach was confirmed by applying it to structures with bearing joints. And as a result of the application, the change of dynamic characteristics of bearing joints was indentified.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2004.10a
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• pp.379-386
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• 2004

The optimal seismic retrofitting of NPP(Nuclear Power Plant) cabinet structures that contained class 1 relays were studies in this paper. During earthquake event, the failure modes of relays are not appeared in form of structural failure, but are appeared in form of contact chatter of relay. Therefore, the retrofitting of cabinet has to be aimed to the reducing of the structural response, such as acceleration. In this study, the optimal characteristic values of dampers were searched by μ-GA (micro-Genetic Algorithm) scheme for several installation patterns. To keep accuracy and efficiency of analysis, the structural models of cabinet were considered as a frame structure. The responses of structure were obtained in form of acceleration response spectra derived from the results of nonlinear time history analysis including damping nonlinearity. The fitness function of the optimum procedure was constructed based on the ratio of maximum spectral value and target GERS (General Equipment Ruggedness Spectra). The results show the good improvements of fitness fur adequate retrofitting pattern. Especially, the improvements of fitness were remarkable when the damping exponents are proper.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.350-354
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• 1995

The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.2
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• pp.190-201
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• 1985

Direct cutting tests was carried out to evaluate the dynamic performance of lathes under various cutting conditions. Significant factors influencing the chatter limits were identified through use of analysis of variance. Dynamic performances of two lathes were compared and the merits and drawbacks of the direct cutting test were discussed. Exciting-direct-cutting test method was newly proposed as a more rational method of dynamic performance test. The basic theory and experiments of the test were explained. The results shows that the method can be used as a powerful tool for the evaluation and the improvement of dynamic performance of machine tools.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.63-66
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• 2001

Recently, as the demand for high efficiency, multi function machine tools is increasing, domestic machine tool industries are investing in research and development for precision machine tools with high speed. This trend is closely correlated with the design technique which is necessary to make new type machine tool compatible with new production system. To achieve high precision, high speed machine tools with reduced chatter, it is needed to develop dynamically rigid structure. In this paper, dynamic optimization of machine structure is presented. At this procedure of dynamic design, dynamic compliance is minimized using Simple Genetic Algorithm(SGA)

• Journal of the Korean Society for Precision Engineering
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• v.19 no.12
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• pp.78-85
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• 2002

The wavelet transform is a popular tool fer studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

• Journal of the Korea Institute of Military Science and Technology
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• v.10 no.2
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• pp.12-20
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• 2007

The aiming ability is a key to improve the accuracy performance of the gun pointing system in the ground military vehicle. This paper describes the new detection method of chatter vibration using disturbance acceleration in the pointing structure. In order to analysis the vibration trends of the pointing system occurred while the vehicle driving, acceleration data obtained from vehicle was processed by using data processing algorithm with moving average and Hilbert transform. The specific mode constants of acceleration were obtained from various disturbances. Vehicle velocity, road condition and property of pointing structure were considered as factors which make the change of vibration trend in vehicle dynamics. Finally, back propagation neural networks have been applied to the pattern recognition of the classification of vibration signal in various driving conditions. Results of signal processing were compared with other condition result and analysed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.6
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• pp.860-866
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• 2004

In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining, with implications on the selection of cutting parameters and economics of the operation. Several studies were devoted to the end mill deflection and its effects, notably, providing a useful insight into the problem. Although the deflection affects adversely the accuracy, the flexibility of the cutter is beneficial in attenuating the overload in a sudden transient situation, as well as in attenuating chatter. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.2
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• pp.62-70
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• 2007

The aiming ability is a to improve accuracy performance of the firing vehicle. This paper describes the detection method of chatter vibration using disturbance acceleration in the pointing structure. In order to analysis vibration trends of the pointing system occurred during vehicle drive, acceleration data was processed by using data processing algorithm with moving average and Hilbert transform. Specific mode constants of acceleration were obtained under various disturbances. Vehicle velocity, road condition, property of pointing structure were considered as factors which make change of vibration trend in vehicle dynamics. Finally, back propagation neural networks have been applied to the pattern recognition for the classification of vibration signal in various driving conditions. Results of signal processing were compared and analysed.

• Journal of the Earthquake Engineering Society of Korea
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• v.9 no.1 s.41
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• pp.1-7
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• 2005

The optimal seismic retrofitting of NPP(Nuclear Power Plant) cabinet structures that contain seismic category 1 relays was studied in this paper. During earthquake event, the failure modes of relays are not appeared in form of structural failure, but are appeared in form of contact chatter of relay. Therefore, the retrofitting of cabinet has to be aimed at the reducing of the structural response, such as acceleration. In this study, the optimal characteristic values of dampers were searched by ${\mu}$-GA (micro-Genetic Algorithm) scheme for several installation patterns. To keep accuracy and efficiency of analysis, the structural models of cabinet were considered as a frame structure. The responses of structure were obtained inform of acceleration response spectra derived from the results of nonlinear time history analysis including damping nonlinearity. The objective function of the optimum procedure was constructed based on the maximum ratio of maximum spectral value and target GERS (General Equipment Ruggedness Spectra). The results show the good improvements of fitness for adequate retrofitting pattern. Especially, the improvements of fitness were remarkable when the values of damping exponents are low.