• Title/Summary/Keyword: Ceramics material

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A Study on the Applicability of 3D Ceramic Printing Technology for Restoration of the Missing Part of Damaged Ceramics (훼손 도자기 결실부 복원을 위한 3D 세라믹 프린팅 기술의 기초 적용성 연구)

  • Oh, Seung-Jun;Wi, Koang-Chul
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.165-173
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    • 2020
  • ABS and PLA are applied for restoring missing part of damaged ceramics, but are not similar to the material of ceramics, so this study conducted a research on the properties and applicability of ceramic resin. This study conducted actual restoration of ABS and ceramic resin as well as cast restoration method with experiment of properties. Results show that manufacturing of restored part showed higher precision than existing materials, which enables printing of tiny shapes showing excellent surface texture and gloss than L30 and ABS resin. As a result of measuring properties, the material showed excellent durability than existing materials with no contraction and deformation and compressive strength, but value of specific gravity and hardness can lower processability after manufacturing. Long-term monitoring, evaluation of reliability of ceramic resin applied in this study, additional researches on the restorability of the original shape when printing too thin or long restored part are needed.

Fabrication of Porous Ceramic Materials for Biomedical and Environmental Applications

  • Lee, Byong-Taek
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.18.2-18.2
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    • 2009
  • Ceramics have some properties that are unmatched by other kind of materials like metals or polymers. The ability of high thermal and chemical resistance and in case of being superior in specific mechanical properties makes the ceramic materials suitable for arange of applications. The microstructure and morphology of a material arguably permit the use of many advanced application otherwise difficult to achieve.Porous structures have some important applications in biomedical and environmental field. For human hard tissue reconstruction and augmentation procedure suitable biomaterials are used with a desirable porosity. A range of porous bioceramics were fabricated with tailored design to meet the demand of specific applications. Channeled and interconnected porosity was introduced in alumina, zirconia, and hydroxyapatite or tri calcium phosphate ceramics by different methods like multi-pass extrusion process, bubble formation in viscous slurry,slurry dripping in immiscible liquid, sponge replica method etc. The detailed microstructural and morphological investigations were carried out to establish the unique features of each method and the developed systems. For environmental filters the porous structures were also very important. We investigated a range of channeled and randomly porous silicon based ceramic composites to enhance the material stability and filtration efficiency by taking advantage of the material chemistry of the element. Detailed microstructural and mechanical characterizations were carried out for the fabricated porous filtration systems.

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Design and Fabrication of Flat-type L$_1$-$B_8$ Mode Ultrasonic Motors (평판형 L$_1$-$B_8$ 모드 초음파 전동기의 설계 및 제작)

  • 우상호;김우태;신순인;김동연;김진수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.414-417
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    • 2001
  • Recently, developments of device using characteristics of ceramics as a new technical material is in progress. While doing so, Ultrasonic motor which is a part of research & flat-type $L_1-B_8$ mode Ultrasonic motor and measured the operation characteristics of its. The size of USM is 80*20*1.5[$mm{^1}$](length*width*thickness) and is constructed with stator by piezo-ceramics and stainless elastic body and rotator by bearings. As results of experiments, the fastest speed of revolution($\upsilon$), the maximum torque(T) and the efficiency($\eta$) were 37.5[cm/sec], 5.0[mN$\cdot$M] and 1.17[%] respectively when 27.9[kHz], 150[gf], 50[V] were applied. SO, we think this flat-type $L{_1}-B{_8}$ mode Ultrasonic motor is able to be used for applications in forwarding device of a paper or electric card so on. Key Words: Flat=type $L{_1}-B{_8}$ mode Ultrasonic Motors, Piezoelectric ceramics, forwarding device.

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Piezoelectric Properties of Lead-Free $(Na_xK_{0.94-x}Li_{0.06})NbO_3$ Ceramics ($(Na_xK_{0.94-x}Li_{0.06})NbO_3$ 세라믹스의 압전 및 유전 특성)

  • Jeon, So-Hyun;Kim, Min-Soo;Park, Jeong-Joo;Jeong, Soon-Jong;Kim, In-Sung;Song, Jae-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.276-276
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    • 2007
  • As a candidate for lead-free piezoelectric materials, dense $(Na_xK_{0.94-x}Li_{0.06})NbO_3$ ceramics were developed by conventional sintering process. Sintering temperature was lowered by adding 1 mol% $Li_2O$ as a sintering aid. The electrical properties of $(Na_xK_{0.94-x}Li_{0.06})NbO_3$ ceramics were investigated as a function of Na/K ratio. When the sample sintered at $950^{\circ}C$ for 4 h with the compositions of morphotropic phase boundary, 0.47 < x < 0.51, electro-mechanical coupling factor ($k_p$) and piezoelectric coefficient ($d_{33}$) were found to reach the highest values of 0.42 and 190 pC/N, respectively. These excellent piezoelectric and electro-mechanical properties indicate that this system is potentially good candidate for lead-free material for a wide range of electro-mechanical transducer applications.

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Low Temperature sintering of $Al_2O_3-TiO_2$ ceramics (저온소결 $Al_2O_3-TiO_2$ 세라믹의 마이크로파 유전특성에 관한 연구)

  • Lim, Eun-Kyeong;Kim, Chang-Il;Park, Yong-Jun;Lee, Young-Jin;Nahn, Shan;Paik, Jong-Hoo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.252-252
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    • 2007
  • $Al_2O_3-TiO_2$(AT)ceramics shows great promise as a dielectric material for millimeter-wave use. The sintering temperature of AT ceramics was approximately $1450^{\circ}C$ and decreased to $900^{\circ}C$ with the addition of BaCu(B2O5) (BCB) ceramic powder. The presence, of the liquid phase was responsible for the decrease of the sintering temperature. The liquid phase is considered to have a composition similar to the BaO-deficient BCB. The Q-value initially increased with the addition of BCB, but decreased considerably when a large amount of BCB was added, because of the presence of the liquid phase. Good microwave dielectric properties of $Q{\times}f\;=\;16,200\;GHz$, ${\varepsilon}_r\;=\;9$ and ${\tau}_f\;=\;-4\;ppm/^{\circ}C$ were obtained for the 20.0 mol% BCB-added AT ceramics sintered at $900^{\circ}C$ for 2 h.

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Suppression of Shrinkage Mismatch in Hetero-Laminates Between Different Functional LTCC Materials

  • Seung Kyu Jeon;Zeehoon Park;Hyo-Soon Shin;Dong-Hun Yeo;Sahn Nahm
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.2
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    • pp.151-157
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    • 2023
  • Integrating dielectric materials into LTCC is a convenient method to increase the integration density in electronic circuits. To enable co-firing of the high-k and low-k dielectric LTCC materials in a multi-material hetero-laminate, the shrinkage characteristics of both materials should be similar. Moreover, thermal expansion mismatch between materials during co-firing should be minimized. The alternating stacking of an LTCC with silica filler and that with calcium-zirconate filler was observed to examine the use of the same glass in different LTCCs to minimize the difference in shrinkage and thermal expansion coefficient. For the LTCC of silica filler with a low dielectric constant and that of calcium zirconate filler with a high dielectric constant, the amount of shrinkage was examined through a thermomechanical analysis, and the predicted appropriate fraction of each filler was applied to green sheets by tape casting. The green sheets of different fillers were alternatingly laminated to the thickness of 500 ㎛. As a result of examining the junction, it was observed through SEM that a complete bonding was achieved by constrained sintering in the structure of 'calcium zirconate 50 vol%-silica 30 vol%-calcium zirconate 50 vol%'.

A study on machining of high strength ceramics for automobile engine parts (자동차 엔진 부품용 고강도 세라믹스의 기계 가공에 관한 연구)

  • 강재훈
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.60-75
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    • 1990
  • Advanced Ceramics have some excellent prosperities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this study, various machining experiments are carried out to obtain the basic knowledge of grinding High Strength Ceramics with high efficiency and precision for the purpose of application to Automobile parts. Advanced Engineering Ceramics such as Si$_{3}$N$_{4}$, SiC, ZrO$_{2}$, $Al_{2}$O$_{3}$ are ground with diamond wheels using conventional grinding machine. Results obtained in this study provide some useful informations to attain the high efficiency grinding of Advanced Ceramics.

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An Experimental Study on the Turning Machinability of Machinable Ceramics (Machinable Ceramics 의 가공 성능 평가를 위한 실험적 연구)

  • Gang, Jae-Hun;Lee, Jae-Gyeong
    • 한국기계연구소 소보
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    • s.20
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    • pp.79-87
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    • 1990
  • Advanced ceramics have some excellent properties as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Thus it is required also by a strong boom of demands for development of Machinable ceramics with high machinability in the most of industries. In present research, experiments are carried out to compare the machinability of sample Machinable ceramics. A $\ell$N(Aluminum Nitride) with additives of BN(Boron Nitride), yttrium. CaO are turned with cut-off tool type tungsten carbide bite using conventional turning machine.

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Grinding Characteristic of Advanced Ceramics (파인세라믹의 연삭가공특성)

  • Jung, Yoon-Gyo;Kang, Jae-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.105-112
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    • 1990
  • Advanced ceramics have some excellent properities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, some experiments are carried out to find the basic grinding characteristic of advanced ceramics. Representative advanced ceramics, such as AL/sub 2/ O/sub 3/, ZrO/sub 2/, SiC and Si/sub 3/N/sub 4/and ground with diamond wheels. Special attention is paid to comparison between the conventional and creep feed grinding. Results obtained in this study provide some useful informations to attain the high efficiency grinding of advanced ceramics.

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The effect of repeated firings on the color change of dental ceramics using different glazing methods

  • Yilmaz, Kerem;Gonuldas, Fehmi;Ozturk, Caner
    • The Journal of Advanced Prosthodontics
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    • v.6 no.6
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    • pp.427-433
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    • 2014
  • PURPOSE. Surface color is one of the main criteria to obtain an ideal esthetic. Many factors such as the type of the material, surface specifications, number of firings, firing temperature and thickness of the porcelain are all important to provide an unchanged surface color in dental ceramics. The aim of this study was to evaluate the color changes in dental ceramics according to the material type and glazing methods, during the multiple firings. MATERIALS AND METHODS. Three different types of dental ceramics (IPS Classical metal ceramic, Empress Esthetic and Empress 2 ceramics) were used in the study. Porcelains were evaluated under five main groups according to glaze and natural glaze methods. Color changes (${\Delta}E$) and changes in color parameters (${\Delta}L$, ${\Delta}a$, ${\Delta}b$) were determined using colorimeter during the control, the first, third, fifth, and seventh firings. The statistical analysis of the results was performed using ANOVA and Tukey test. RESULTS. The color changes which occurred upon material-method-firing interaction were statistically significant (P<.05). ${\Delta}E$, ${\Delta}L$, ${\Delta}a$ and ${\Delta}b$ values also demonstrated a negative trend. The MC-G group was less affected in terms of color changes compared to other groups. In all-ceramic specimens, the surface color was significantly affected by multiple firings. CONCLUSION. Firing detrimentally affected the structure of the porcelain surface and hence caused fading of the color and prominence of yellow and red characters. Compressible all-ceramics were remarkably affected by repeated firings due to their crystalline structure.