• Title/Summary/Keyword: Ceramic recycling

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Fabrication of Nanowire by Electrospinning Process Using Nickel Oxide Particle Recovered from MLCC (MLCC에서 회수된 산화니켈 분말의 전기방사공정을 통한 나노와이어 제조)

  • Haein Shin;Jongwon Bae;Minsu Kang;Kun-Jae Lee
    • Journal of Powder Materials
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    • v.30 no.6
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    • pp.502-508
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    • 2023
  • With the increasing demand for electronic products, the amount of multilayer ceramic capacitor (MLCC) waste has also increased. Recycling technology has recently gained attention because it can simultaneously address raw material supply and waste disposal issues. However, research on recovering valuable metals from MLCCs and converting the recovered metals into high-value-added materials remains insufficient. Herein, we describe an electrospinning (E-spinning) process to recover nickel from MLCCs and modulate the morphology of the recovered nickel oxide particles. The nickel oxalate powder was recovered using organic acid leaching and precipitation. Nickel oxide nanoparticles were prepared via heat treatment and ultrasonic milling. A mixture of nickel oxide particles and polyvinylpyrrolidone (PVP) was used as the E-spinning solution. A PVP/NiO nanowire composite was fabricated via E-spinning, and a nickel oxide nanowire with a network structure was manufactured through calcination. The nanowire diameters and morphologies are discussed based on the nickel oxide content in the E-spinning solution.

Characterization of interfacial chemistry on the coal bottom ash (저회의 계면 화학적 특성 규명)

  • Lee, Ki-Gang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.2
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    • pp.92-97
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    • 2011
  • Landfill is the main treatment method for bottom-ash because it has not only an irregular particle size and ingredients but also not proper recycling treatment. The aim of this study is to raise recycling rate of bottom-ash(nonplasticity pulverulent) and for the purpose of alternatives of clay to investigate the properties of Bottom-ash (B/A)-Hard Clay (H/C) bodies with controlled interfacial chemistry properties. After investigating the sedimentation height of suspensions with controlled pH, it was discovered that there was no hetero-polar aggregation for mixed slips because hard clay and bottom-ash had similar interfacial chemistry properties. Also, bulk density, water absorption, and microstructure properties of each pellet was observed that made by silp casting method and manufactured at $50^{\circ}C$ intervals between $1000{\sim}1250^{\circ}C$. As a result, dispersed slip of clay and bottom ash are possible for slip casting and plastic forming process because they exhibit Bingham plastic behavior. Products that made by slip with dispersed clay and bottom ash are not only suitable for KS L 4201 and KS L 1001 at $1250^{\circ}C$ but it is also possible to apply for ceramic and sanitary ware because specific gravity was about 15 % lighter than general ceramic materials.

Surface Treatment of Al(OH)3 using Dilute Hydrofluoric Acid Aqueous Solution (저농도 HF 수용액을 이용한 Al(OH)3의 표면처리)

  • Kim, Do-Su;Lee, Churl-Kyoung;Yang, Dong-Hyo
    • Journal of the Korean Ceramic Society
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    • v.39 no.3
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    • pp.315-320
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    • 2002
  • Treatment effects of dilute hydrofluoric acid (6 wt% HF) on the surface properties of $Al(OH)_3$ were investigated at the molar ratio of F/Al(fluoride/aluminum)=0.15. Temperature and pH variations in the reaction system were recorded to analyze reaction mechanism between $Al(OH)_3$ and aqueous Hf. The reaction of HF to the surface of $Al(OH)_3$ accompanied with a quantity of heat evolution, resulting in increasing temperature of a reactionsystem. And also the reaction was proceeded as transitional state which metastable ${\alpha}-form\;AlF_3{\cdot}3H_2O$ was transferred to insoluble ${\beta}$-form. The resulting ${\beta}-form\;AlF_3{\cdot}3H_2O$ formed by a surface treatment was identified by FT-IR and X-ray diffractormetry. The formation of ${\beta}$-form aluminum fluoride hydrates with diameter less than $1{\mu}m$ on the surface of $Al(OH)_3$ could be visulaized by SEM imgae, making up a coating layer as precipitate-like. The surface whiteness of $Al(OH)_3$ treated with aqueous HF was furthermore increased approximately 6.6% due to the formation of surface hydrates.

Trends in Research and Technical Development of Sorbents for Hot Gas Desulfurization for H2S Removal (H2S 제거를 위한 고온건식 탈황제의 연구 및 기술개발동향)

  • Seo, Jun-Hyung;Baek, Chul-Seoung;Kwon, Woo Tech;Ahn, Ji-Whan;Cho, Kye-Hong
    • Resources Recycling
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    • v.25 no.5
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    • pp.14-27
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    • 2016
  • Theoretical reviews of integrated gasification combined cycle one of the clean coal technologies and trends in the study and technology development for high temperature desulfurization sorbents were investigated. Reactivity, durability and abrasion resistance is an important key for development of high temperature desulfurization sorbents, the kind of things include calcium, zinc, manganese, iron and copper-based sorbents. Current status of high temperature desulfurization sorbents, manufacturing techniques of zinc-based sorbent in advanced countries has commercialized. In case of Korea, various research studies are underway to commercialize the Zn and non Zn-based high temperature desulfurization sorbents to cheaper and superior capability using various supports.

Characteristics of micronized blue ceramic pigments using electric arc furnace dust (제강분진을 활용한 청색 세라믹 안료의 미립화 거동에 관한 연구)

  • Kim, Hye-Jin;Han, Kyu-Sung;Hwang, Kwang-Taek;Nahm, Sahn;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.3
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    • pp.115-122
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    • 2019
  • Electric arc furnace dust (EAFD), which is a dust waste generated in the steel manufacturing process, contains heavy metals. Recently, researches of recycling a large amount of valuable metals such as zinc and iron in EAFD are being actively carried out. In this study, EAFD is used as a substitute for cobalt in blue ceramic pigments without any pretreatment. Then, the synthesized blue ceramic pigment using EAFD was micronized and formulated as a ceramic ink for inkjet printer. The particle size distribution, crystal structure and color characteristics during the micronization process were investigated for the development of ceramic ink. $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments showed excellent blue coloric properties and monomodal distribution through micronization process. The average particle size of $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments after 3 hours of milling was $0.271{\mu}m$, which is smaller than $0.303{\mu}m$, which is the average particle size of $CoAl_2O_4$ ceramic pigments without EAFD after 5 hours of milling. Especially, it was confirmed that $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments showed a color difference (${\Delta}E{^*}_{ab}$) value of 5.67, which smaller than ${\Delta}E{^*}_{ab}$ value of $CoAl_2O_4$ during micronization. These results show that EAFD can be used as a raw material for a blue ceramic pigment by replacing expensive cobalt without any pretreatment.

Preparation of Low Density Ceramic Supporter from Fly Ash with Borax and Glass Powder (붕사 및 유리분말을 첨가한 석탄회로부터 저밀도 세라믹 담체의 제조)

  • Hwang, Yeon;Lee, Hyo-Sook;Lee, Woo-Chul;Bae, Kwang-Hyun;Jeong, Yong-Dae;Lee, Won-Kwon
    • Resources Recycling
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    • v.9 no.2
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    • pp.40-45
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    • 2000
  • Low density ceramic supporter was prepared by using fly ash as a starting mterial with borax or glass powders. Also the wheat powders were used by 30 wt% to increase the initial porosity of the supporter. The density of the supporter decreased as the amount of borax increased. The bulk density of $0.79g/\textrm{cm}^3$ and the apparent density of $1.10g/\textrm{cm}^3$ were obtained when the fly ash with 15% of borax was sintered at $1160^{\circ}C$ for 15 minutes. The density also decreased as the plate glass powders past through $212\mu\textrm{m}$ size were mixed. When the fly ash with 12% of glass powder was sintered at $1280^{\circ}C$ for 10 minutes, the bulk and apparent density were $0.90g/\textrm{cm}^3$ and $1.00g/\textrm{cm}^3$, respectively.

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Formation and Crystallization of Calcium Carbonate in $C_2H_5OH-Ca(OH)_2-CO_2$ System by Ceramic Bubble Plate Reactor. (Ceramic Bubble Plate를 이용한 $C_2H_5OH-Ca(OH)_2-CO_2$계의 탄산칼슘 생성 및 결정화 연구)

  • Ahn, Ji-Whan;Park, Chan-Hoon
    • Resources Recycling
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    • v.5 no.3
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    • pp.56-64
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    • 1996
  • C,H,OH system is widely used for producing synthetic beverages and pharmaceuticals. Calcium hydroxide suspension was used to callhol the morphology of calcium carbonate, and the charactenstics of the formahan and crystsllizatian of calcium cilrbonate by adding ethylenc glycol were determined A reaclor was made with attaching a ceramic bubble plate, and lhe eleclrical conductivity was continously monitored during the rcaction with CO, gas. A part of the suspension was separated and powdered at the transition point. XRD and electron microscopic observation showed that the intermedmte and final products were vilterite, ;~r;lganite and calcite. In this study, the volumc of the ethylene glycol added to CH,OH was fixed a1 10 vol\ulcornerh. The valumc of the suspension was 500 ml, and the changes oi characteristics were shdied along with variims cnntents(l0-50 g) of calcium hydroxide. Except m the case of 10 g of calcium hydroxide at the crystallization stagc, all of products showed gelation. Tne marc the calcium hydroxide the shorter the formation time. Alsa. the farmalion of spherical valcrile ivas obsemcd when 30 g Ca(OH), was added. Tne vaterite(a compound material) can bc synthesised under alnbienl pressure and lempcmhre m a C,H,OH system by morphology control. Even though the vateritc was meta-stable phasc and could bc changed to calcitc easily, the stable and spherical vateritc was observed by using G5 glass fillers and vacuum dricrs.

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Manufacturing of Wood Wool Board Mixed with Waste Paper-Mulberry Fiber and Analysis of Humidity Characteristics (폐닥나무 섬유를 혼입한 목모보드 제조 및 조습특성 분석)

  • Kim, Nam-Il;Jo, Jung-Hun;Seo, Sung-Kwan;Lee, Oh-Kyu;Lee, Hyung-Won;Bae, Sung-Chul;Chu, Yong-Sik
    • Resources Recycling
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    • v.30 no.4
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    • pp.35-45
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    • 2021
  • The humidity-control function and manufacturing characteristics of wood-wool boards using waste-paper-mulberry fiber were analyzed in this study. For the manufacture of wood-wool boards, the pulverizing times of waste-paper-mulberry fibers were controlled at 30, 60, 120, and 180 s, and the mixing amounts were controlled by adding 0%, 3%, 6%, and 9%, respectively, as compared to cement. Analysis of the moisture adsorption and desorption characteristics of the wood-wool boards controlled for pulverizing time revealed that the wood-wool board with 60 s of pulverized fiber exhibited the best adsorption and desorption performances. It was estimated that the adsorption and desorption performances of the material itself were adequate even when the boards were mixed because of minimal damage to the fiber. In addition, an analysis of the absorption and desorption characteristics of the fiber-mixture-controlled wood-wool boards showed that the 6%-mixed wood-wool board had the best absorption and desorption performances of 291.00 g/m2 and 108.75 g/m2, respectively.

Carbonation Behavior of Lightweight Foamed Concrete Using Coal Fly Ash

  • Lee, Jae Hoon;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.354-361
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    • 2016
  • The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

Consolidation to Bulk Ceramic Bodies from Oyster Shell Powder (굴 패각 분말로부터 벌크 세라믹 구조체 제조)

  • Cho, Kyeong-Sik;Lee, Hyun-Kwuon;Min, Jae Hong
    • Journal of Powder Materials
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    • v.23 no.3
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    • pp.221-227
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    • 2016
  • Waste oyster shells create several serious problems; however, only some parts of them are being utilized currently. The ideal solution would be to convert the waste shells into a product that is both environmentally beneficial and economically viable. An experimental study is carried out to investigate the recycling possibilities for oyster shell waste. Bulk ceramic bodies are produced from the oyster shell powder in three sequential processes. First, the shell powder is calcined to form calcium oxide CaO, which is then slaked by a slaking reaction with water to produce calcium hydroxide $Ca(OH)_2$. Then, calcium hydroxide powder is formed by uniaxial pressing. Finally, the calcium hydroxide compact is reconverted to calcium carbonate via a carbonation reaction with carbon dioxide released from the shell powder bed during firing at $550^{\circ}C$. The bulk body obtained from waste oyster shells could be utilized as a marine structural porous material.