• 제목/요약/키워드: Ceramic microstructure

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비정질 규산원료를 이용한 칼슘실리케이트 수화물 합성과 역학적 특성 (The Synthesis and Mechanical Property of Calcium Silicate Hydrates Using the Amorphous Silicates)

  • 엄태선;최연묵;최상흘
    • 한국세라믹학회지
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    • 제34권1호
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    • pp.45-55
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    • 1997
  • 다양한 무정형 실리케이트를 규산칼슘건축재의 규산원료로 사용하여 겔합성의 활성도와 성형성의 관계를 검토하고, 이런 규산원료의 활성도의 차가 수열합성된 규산칼슘성형체의 역학적 특성에 미치는 영향을 생성된 결정형태 및 기공율 등의 미세조직을 조사해 해석하였다. 규산원료의 활성도가 클수록 가압형성이 양호해지며 생성성형체의 결정과 기공율이 커지는 경향이다. 이런 성형체의 미세조직이 역학특성에 미치는 영향을 보면 곡강도는 결정크기가 작고 조직이 치밀할수록 양호한 특성을 가지나, 압축강도는 결정크기보다는 주로 조직의 치밀도에 영향을 받고 있다. 이런 특징을 종합할 때, 규산칼슘복합건재의 적정 규산원료로는 활성이 크고 수화체의 조직을 치밀하게 할 수 있는 규조토의 선정이 바람직하나, 슬래그와 플라이 애쉬의 혼합사용도 상호특성보완과 함께 부산자원의 재활용측면에서 활용이 기대된다.

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Al$_2$O$_3$/t-ZrO$_2$ 입자복합체의 미세구조 및 기계적 성질 (Microstructure and Mechanical Properties of $Al_2$O$_3$/t-ZrO$_2$ Particulate Composites)

  • 심동훈;이윤복;김영우;오기동;박홍채
    • 한국세라믹학회지
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    • 제36권7호
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    • pp.734-741
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    • 1999
  • Al2O3와 t-ZrO2 분말의 압분체를 공기중 150$0^{\circ}C$ 및 1$600^{\circ}C$에서 2시간 소결하여 제조된 입자복합체의 미세구조와 기계적 성질을 조사하였다. 소수의 미세한 구상의 ZrO2입자는 Al2O3의 입내에 존재하였으나 대분분은 입계에 존재하여 Al2O3의 입계를 고정시키는 것이 가능하였고, 따라서 Al2O3의 입성장을 둔화시켰다. 소결할 동안 입계 ZrO2 입자의 조대회는 응집된 ZrO2 입자내에서의 입계의 소멸과 Al2P3 입계의 이동에 의해서 끌어 당겨진 ZrO2 입자의 합체(coalescence)에 의해서 일어날 수 있었다. ZrO2의 첨가에 의한 Al2O3의 기계적 성질의 변화는 기지상인 Al2O3의 미세구조와 분산된 ZrO2 입자의 크기와 구조에 의존하였다.

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압출공정에 의해 제조된 Ni-YSZ 원통형 음극 지지체의 특성 (Electrical and Mechanical Characteristics of Ni-YSZ Tubular Support Fabricated by Extrusion)

  • 유지행;김영운;박건우;서두원;이시우;우상국
    • 한국세라믹학회지
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    • 제43권12호
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    • pp.768-774
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    • 2006
  • The microstructure of Ni-YSZ cermets was controlled with fine and coarse starting powders (NiO and YSZ) to obtain a optimum strong and conductive tubular anode support for SOFCs. Three types of cermets with different microstructures, i.e., coarse Ni-fine YSZ, fine Ni-coarse YSZ, and fine Ni-fine YSZ, were fabricated to investigate their electrical and mechanical properties. The cermets from fine NiO powder showed high electrical conductivity due to the enhanced percolation of Ni particles. The cermet by foe Ni and coarse YSZ showed excellent electrical conductivity (>1000 S/cm) despite its high porosity $(\sim40%)$ but it showed poor mechanical strength due to the lack of percolation by YSZ particles and due to large pores. Thus fine NiO and YSZ powders were used to make strong and conductive Ni-YSZ support tube by extrusion. The microstructure of the anode tube was modified by the amount of polymeric additives and carbon black, a pore former. Ni-YSZ tube (porosity $\sim34%$) with the finer microstructure showed better performance both in electrical conductivity (>1000 S/cm) and fracture strength $(\sim140\;MPa)$. Either flat or circular NiO-YSZ tubes with the length from 20 to 40cm were successfully fabricated with the optimized composition of materials and polymeric additives.

체적탄성파 공진기 브라그 반사층 적용을 위한 텅스텐 박막의 미세구조 조절에 대한 연구 (Microstructure Control of Tungsten Film for Bragg Reflectors of Thin Film Bulk Acoustic Wave Resonators)

  • 강성철;이시형;박종완;이전국
    • 한국세라믹학회지
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    • 제40권3호
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    • pp.268-272
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    • 2003
  • 직류 마그네트론 스퍼터링법을 이용하여 증착압력과 기판온도변화에 따른 텅스텐 박막의 미세구조 변화에 대하여 연구하였다. 기판온도 40$0^{\circ}C$에서 증착 압력의 감소에 따라 텅스텐 박막의 미세구조가 zone I에서 zone T로 변화하였다. 텅스텐 박막의 미세구조 비저항과 결정배향성은 상관관계를 보였으며. 미세구조가 zone T 영역에서 낮은 비저항(10$\times$$10^{-6}$ $\Omega$-cm) 과 99%의 (110)면 우선 배향성을 나타내었다. zone T 영역에 해당하는 미세구조를 지니는 텅스텐 박막을 이용한 박막형 공진기는 텅스텐 박막의 높은 탄성저항과 매끈한 표면으로 인해 494의 $Q_{s}$와 5.50%의 $K_{eff}$$^{2}$ 값의 우수한 공진특성을 보였다....

지르코늄 스폰지를 원료로 사용하여 화학증착법으로 제조된 탄화지르코늄 코팅층의 물성 (Properties of Chemical Vapor Deposited ZrC Coating Layer using by Zirconium Sponge Materials)

  • 김준규;최유열;이영우;박지연;최두진
    • 한국세라믹학회지
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    • 제45권4호
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    • pp.245-249
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    • 2008
  • The SiC and ZrC are critical and essential materials in TRISO coated fuel particles since they act as protective layers against diffusion of metallic and gaseous fission products and provides mechanical strength for the fuel particle. However, SiC and ZrC have critical disadvantage that SiC loses chemical integrity by thermal dissociation at high temperature and mechanical properties of ZrC are weaker than SiC. In order to complement these problems, we made new combinations of the coating layers that the ZrC layers composed of SiC. In this study, after Silicon carbide(SiC) were chemically vapor deposited on graphite substrate, Zirconium carbide(ZrC) were deposited on SiC/graphite substrate by using Zr reaction technology with Zr sponge materials. The different morphologies of sub-deposited SiC layers were correlated with microstructure, chemical composition and mechanical properties of deposited ZrC films. Relationships between deposition pressure and microstructure of deposited ZrC films were discussed. The deposited ZrC films on SiC of faceted structure with smaller grain size has better mechanical properties than deposited ZrC on another structure due to surface growth trend and microstructure of sub-deposited layer.

바인더 젯팅 적층제조기술을 활용한 다공성 세라믹필터 제작 (Fabrication of Ceramic Filters via Binder Jetting Type 3D Printing Technology)

  • 권모세;최종한;황광택;최정훈;한규성;김응수;김진호
    • 한국재료학회지
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    • 제33권7호
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    • pp.285-294
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    • 2023
  • Porous ceramics are used in various industrial applications based on their physical properties, including isolation, storage, and thermal barrier properties. However, traditional manufacturing environments require additional steps to control artificial pores and limit deformities, because they rely on limited molding methods. To overcome this drawback, many studies have recently focused on fabricating porous structures using additive manufacturing techniques. In particular, the binder jet technology enables high porosity and various types of designs, and avoids the limitations of existing manufacturing processes. In this study, we investigated process optimization for manufacturing porous ceramic filters using the binder jet technology. In binder jet technology, the flowability of the powder used as the base material is an important factor, as well as compatibility with the binder in the process and for the final print. Flow agents and secondary binders were used to optimize the flowability and compatibility of the powders. In addition, the effects of the amount of added glass frit, and changes in sintering temperature on the microstructure, porosity and mechanical properties of the final printed product were investigated.

Impedance Analysis of Resistance Anomaly of $BaTiO_3$ based PTC thermistor

  • Chun, Myoung-Pyo;Myoung, Seong-Jae;Nam, Joong-Hee;Cho, Jeong-Ho
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.182-182
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    • 2009
  • The effect of Re-oxidation on the PTCR properties of Sm-doped barium titanate ceramics was investigated by means of impedance spectroscopy. Electrical properties such as resistance vs. temperature, I-V curve were measured and microstructure was observed with SEM photography. Sample was fabricated with thick film process such as tape casting of green sheet, screen printing of electrode pattern, stacking, firing in reduced atmosphere and re-oxidation, etc. As the temperature of re-oxidation increases, resistance jump as a function of temperature enhances but resistance at room temperature increases. These behavior of resistance as a function of temperature, dependent on the re-oxidation condition, is analyzed with Cole-Cole impedance plot and is shown to be related with the degree of oxidation of grain boundary regardless of grain core during re-oxidation process of sample.

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MgO 첨가에 따른 ZnO 세라믹 바리스터의 신뢰성 향상에 관한 연구 (A Study on the Improvement of the Electrical Stability Versus MgO Addictive for ZnO Ceramic Varistors)

  • 소순진;김영진;송민종;박복기;박춘배
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.427-430
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    • 2001
  • The degradation characteristics versus MgO Additive for the ZnO ceramic devices fabricated by the standard ceramic techniques is investigated in this study. It were made these devices be basic Matsuoka's composition. Especially, MgO were added to analyze the degradation characteristics and sintered in air at 1300$^{\circ}C$. The conditions of DC degradation test were 115${\pm}$2$^{\circ}C$ for 12h. Using XRD and SEM, the phase and microstructure of samples were analyzed respectively. The elemental analysis in the microstructures was used by EDS, E-J analysis was used to determine ${\alpha}$ . Frequency analysis was accomplished to understand the relationship between R$\sub$g/ and $R_{b}$ with the electric stress at the equivalent circuit.

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PDP 투명 유전체용 Bi계 프릿트 필름의 제조 및 특성분석 (Fabrication and Characterization of Bi-Based Frit Film for PDP Transparent Dielectric Front Panel)

  • 이상진;김주원;황종희
    • 한국세라믹학회지
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    • 제44권10호
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    • pp.548-553
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    • 2007
  • Ceramic green sheets consisting Bi-based glass frit were fabricated for an application to PDP transparent dielectric front panel. The dispersion condition of the slurry for tape casting was pre-examined, and two kinds of hinder and plasticizer were used in the non-aqueous slurry system. In the fabrication process for the frit film, the properties such as dry and firing shrinkage, elongation, and transmittance were examined at the condition of various mixing ratio of plasticizers. In the mixing ratio of polyethylene glycol to dibutyl phthalate of 3:5wt%, a good adhesion, elongation and transmittance were observed at the firing temperature of $580^{\circ}C$. The photograph for the cross section of the interface was also showed a dense microstructure.

용탕단조법으로 제조된 AC4C 합금기 세라믹강화 복합재료의 특성연구 (Characterization of the Ceramic Reinforced AC4C Matrix Composites Processed by Squeeze Casting)

  • 김억수
    • 한국주조공학회지
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    • 제25권2호
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    • pp.88-94
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    • 2005
  • The microstructure and mechanical property of the ceramic reinforced AC4C matrix composites processed by squeeze casting were investigated. In this study Kaowool and Saffil fiber which are ceramic reinforcements are used as preform materials. As a matrix material, Al-7wt.%Si-0.3wt.%Mg(AC4C) has been used. In case of Kaowool and Saffil/AC4C composites, 7.5 MPa squeezing pressure and minimum 7.0% binder amount are needed to produce sound composite materials. The tensile strength of Kaowool/ AC4C composite is lower than the matrix metal and this can be explained by the melt unfilling due to formed cluster of Kaowool reinforcements. But the mechanical properties of hardness, wear resistance and thermal expansion are better than the matrix materials due to the strengthening effect of ceramic reinforcements.