• Title/Summary/Keyword: Ceramic matrix composites

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Finite Element Analysis for Effective Properties of Ceramic Matrix Plain Woven Textile Composites (유한요소법을 이용한 평직 세라믹 기지 복합재료의 등가물성치 산정)

  • Lee, Sung-Wook;Cho, Chong-Du
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1163-1167
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    • 2003
  • Effective properties of ceramic matrix plain woven textile composites were calculated using finite element analysis. The considered geometry is a unit cell of plain weave and the analysis was performed by commercial finite element program, ANSYS. The materials for analysis are 3 types for matrix, 1 type for fiber with various volume fraction. The result indicates that the effective properties of ceramic matrix composites can be controlled by the volume fraction. The result can be used for numerical analysis using ceramic matrix composites.

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Sintering Phenomena and Thermodynamic Analysis in the SiC Whisker-Reinforced Mullite Matrix Ceramic Composites During RF Plasma Sintering

  • Park, Youngsoo;:Michael J. MeNallan
    • The Korean Journal of Ceramics
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    • v.2 no.4
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    • pp.231-237
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    • 1996
  • Mullite ceramics can be sintered by rf plasma sintering to densities as high as 97% compared to the theoretical density of the mullite, while SiC whisker-reinforced mullite matrix ceramic composites were not sintered by plasma sintering. Decomposition of mullite occurs in a superficial regins at the outside surface of the specimen by volatilization of SiO at elevated temperature by plasma. SiC whiskers were destroyed, and the matrix was converted to alumina from SiC-whisker reinforced mullite matrix ceramic composites during the plasma sintering. Accelerated volatilization from the SiC whisker in the mullite prevents sintering. The volatile species are mainly SiC and CO gas species. The effects of plasma on mullite and SiC-whisker reinforced mullite matrix composites are interpreted by thermodynamic simulation of the volatile species in the plasma environment. The thermodynamic results show that the decomposition will not occur during hot pressing.

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Carbon Fiber Reinforced Ceramics based on Reactive Melt Infiltration Processes

  • Lenz, Franziska;Krenkel, Walter
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.287-294
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    • 2012
  • Ceramic Matrix Composites (CMCs) represent a class of non-brittle refractory materials for harsh and extreme environments in aerospace and other applications. The quasi-ductility of these structural materials depends on the quality of the interface between the matrix and the fiber surface. In this study, a manufacture route is described where in contrast to most other processes no additional fiber coating is used to adjust the fiber/matrix interfaces in order to obtain damage tolerance and fracture toughness. Adapted microstructures of uncoated carbon fiber preforms were developed to permit the rapid infiltration of molten alloys and the subsequent reaction with the carbon matrix. Furthermore, any direct reaction between the melt and fibers was minimized. Using pure silicon as the reactive melt, C/SiC composites were manufactured with an aim of employing the resulting composite for friction applications. This paper describes the formation of the microstructure inside the C/C preform and resulting C/C-SiC composite, in addition to the MAX phases.

Properties of Mirror-surface Grinding for Metal Matrix Ceramic Composites (금속기지 세라믹 복합소재의 경면연삭 가공 특성)

  • Kwak, Tae-Soo
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.90-94
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    • 2012
  • This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for metal matrix ceramic composites using in high precision mirror for optics. The experimental studies have been carried out to get mirror surface by grinding for composites, Al-SiC, Al-graphite and Mg-SiC. Grinding process is carried out with varying abrasive mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester and SEM measurement system. ELID grinding technology could be applied successfully for the mirror-surface manufacturing processes in spite of ductility of metal matrix material. As the results of experiments, surface roughness of Al-SiC(45 wt%) has been the most superior in these experimental work-pieces as 0.021 ${\mu}m$ Ra.

Characterization of the Ceramic Reinforced AC4C Matrix Composites Processed by Squeeze Casting (용탕단조법으로 제조된 AC4C 합금기 세라믹강화 복합재료의 특성연구)

  • Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • v.25 no.2
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    • pp.88-94
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    • 2005
  • The microstructure and mechanical property of the ceramic reinforced AC4C matrix composites processed by squeeze casting were investigated. In this study Kaowool and Saffil fiber which are ceramic reinforcements are used as preform materials. As a matrix material, Al-7wt.%Si-0.3wt.%Mg(AC4C) has been used. In case of Kaowool and Saffil/AC4C composites, 7.5 MPa squeezing pressure and minimum 7.0% binder amount are needed to produce sound composite materials. The tensile strength of Kaowool/ AC4C composite is lower than the matrix metal and this can be explained by the melt unfilling due to formed cluster of Kaowool reinforcements. But the mechanical properties of hardness, wear resistance and thermal expansion are better than the matrix materials due to the strengthening effect of ceramic reinforcements.

Research Progress in SiC-Based Ceramic Matrix Composites

  • Dong, Shaoming;Wang, Zhen;Zhou, Haijun;Kan, Yan-Mei;Zhang, Xiangyu;Ding, Yusheng;Gao, Le;Wu, Bin;Hu, Jianbao
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.295-300
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    • 2012
  • SiC-based ceramic matrix composites show many advantages over their monolithic ceramic counterparts, which makes them potential candidates for applications in various fields. Depending strongly on the chemical composition and microstructure of the fiber reinforcement, matrix as well as the fiber/matrix interphase in the material, the properties of ceramic matrix composites(CMCs) are highly tailorable. In this paper, the latest progresses in the interphase design, matrix modification and fiber reinforcement decoration of CMCs are reviewed, their effects on the properties of the CMCs are introduced.

Fabrication and Characterization of Alumina Matrix Composites Reinforced with SiC whiskers

  • Han, Byung-Dong;Park, Dong-Soo
    • The Korean Journal of Ceramics
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    • v.5 no.1
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    • pp.12-18
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    • 1999
  • Alumina matrix composites reinforced with up to 20vol% of aligned SiC whiskers were fabricated by tape casting and hot pressing. Alumina composited with randomly distribution SiC whiskers were also fabricated in order to investigate the effect of whisker alignment on properties of the composites. XRD and optical microscopy were used to examine the whisker orientation. The fracture toughness increased with increasing whisker content, and it was higher in the direction normal to the tape casting direction.

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Current Status of Ceramic Composites Technology for Space Vehicle (우주비행체용 세라믹 복합재료 해외기술 동향)

  • Lee, Ho-Sung
    • Current Industrial and Technological Trends in Aerospace
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    • v.7 no.2
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    • pp.76-84
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    • 2009
  • In this review an attempt is made to give the background to the current trends in foreign developments in the ceramic matrix composites for space vehicles. The lightweight and high temperature specific modulus properties of ceramic composites have continued to develop for designing advanced propulsion structures and for increasing space vehicle performances. Those applications require advanced materials with good resistance to high temperatures, to oxidation environments and to mechanical stresses. The advantages of ceramic matrix composites are the low specific weight, the high specific strength over a wide temperature ranges, and their good damage tolerance compared to tungsten, pyrographites and polycrystalline graphites. Due to these advantages ceramic matrix composites are currently used in rocket engine chamber, nozzle, solar array, radar antenna, mirror support structures, hypersonic leading edge articles, heat shields, reentry vehicle nose tips, and radiators for spacecraft. Various processes are discussed together with examples of current application so that some of the advanced technologies can be possibly applied to Korean space technology.

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Recent Research Activities for Continuous SiC Fiber Reinforced Ceramic Matrix Composites in Japan (일본에서의 탄화규소장섬유세라믹스강화 복합재료 연구개발)

  • Ogasawara, Toshio
    • Ceramist
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    • v.9 no.6
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    • pp.18-23
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    • 2006
  • In this article, the present activities regarding research and development of continuous SiC fiber reinforced ceramic matrix composites (CFCC) in Japan are reviewed. The key technologies in SiC fiber composites are interphase between fiber and matrix and its oxidation resistance. To improve oxidation resistance of interphase, various kinds of technologies such as environment barrier coating, high dense matrix, unti-oxidation matrix, multi-layered intephase have been developed. It is suggested that high performance, affordable processing cost, and excellent reliability will be important factors to be in practical use of CMCs in future.

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Ultra-high Temperature Ceramics-Ceramic Matrix Composites (UHTC-CMC) (섬유강화 초고온 세라믹스 복합재료(UHTC-CMC))

  • Lee, Sea-Hoon;Lun, Feng;Chung, Kyeongwoon
    • Composites Research
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    • v.30 no.2
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    • pp.94-101
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    • 2017
  • Ultra-high temperature ceramics (UHTC) such as $ZrB_2$, ZrC, $HfB_2$, HfC and TaC has been recently actively investigated for the application as components such as nose-cone, rocket nozzle and leading edge of hypersonic systems. However, the application has been limited by various reasons. The brittleness of the materials and consequent low thermal shock resistance is one of the reasons. The property can be improved through the fabrication of ceramic matrix composites. In this paper, the concept of UHTC and the fabrication process and testing of UHTC-based ceramic matrix composites (UHTC-CMC) were briefly reviewed. Also, international activities regarding the fabrication of UHTC-CMC were summarized and a UHTC-CMC project, which was performed in Korea, was introduced.