• Title/Summary/Keyword: Ceramic glazes

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Antibacterial properties of traditional ceramic glazes containing copper oxide (산화구리를 함유하는 전통 세라믹 유약의 항균특성에 관한 연구)

  • Kim, Ung-Soo;Choi, Jung-Hoon;No, Hyung-Goo;Han, Kyu-Sung;Kim, Jin-Ho;Hwang, Kwang-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.372-378
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    • 2019
  • Traditional ceramic glazes formulated with copper oxide (CuO) exhibited antibacterial properties on Staphylococcus aureus (Gram Positive) and Escherichia coli (Gram Negative). All the ceramic glazes containing CuO showed antibacterial behavior when fired in reducing atmosphere. However, some of copper glazes presented antibacterial behavior and had no antibacterial properties at all when sintered in an oxidizing atmosphere. To elucidate the antibacterial mechanism, ceramic glazes were studied for phase and microstructure analysis, dissolution behavior and surface zeta potential. Metallic copper was precipitated in the glaze layer when sintered in reducing atmosphere. Less than 0.05 ppm of Cu ion was dissolved from glazes. Ca ion was most dissolved among all the samples. Glaze surface was highly negatively charged when CuO was added over 3 wt.% regardless of the sintering atmosphere. The antibacterial behavior of ceramic glazes seemed to be directly related to the dissolution behavior of cations, but the antibacterial behavior of oxidized specimens was not explained by the dissolution behavior. Surface potential of ceramic glazes appeared to play an auxiliary role in antibacterial properties.

A Preliminary Study on the Roles of Fe Content and Neoformed Ca-rich Minerals in the Coloration of Ceramic Glazes

  • Lee, Min Hye;Han, Min Su;Kim, Ji Hye
    • Journal of Conservation Science
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    • v.36 no.4
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    • pp.275-283
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    • 2020
  • Iron oxides are the essential coloring oxides in traditional ceramic glazes. However, when Fe is involved in the coloration in the form of ions or colloids in glazes with low Fe content, it is difficult to identify the iron oxide phases. Generally, in many these glazes, Ca-rich minerals are observed by X-ray diffraction (XRD) or microscopic images, owing to their devitrification by the high Ca content. This study attempts to elucidate the correlation between the crystalline structure and coloration in the glazes while mainly focusing on neoformed Ca-rich minerals and Fe content. An experimental firing was carried out to produce tree ash glazes, with pine tree ash and Buyeo feldspar. In the case of oxidation glazes, the scanning electron microscopy (SEM) images and XRD patterns did not exhibit any Ca-rich crystals, and all the visible light reflectance spectra lines exhibited a similar shape. In contrast, the reduction glazes divided into blue glazes and other colored glazes according to the shapes of their reflectance spectra. It was confirmed that the influence of Ca-rich minerals on the glaze color was more pronounced than the blue color of the reduction glazes when the Ca and feldspar contents were sufficiently high and low, respectively, to form wollastonite. As the Ca content increased and the elemental composition of the reduction glazes changed, the neoformation of the Ca-rich minerals, such as wollastonite, anorthite, diopside, and akermanite was sequentially observed.

Influence of Surface Tension on Pinhole Phenomenon of Earthen Ware Glazes (도기유의 표면장력이 Pinhole 현상에 미치는 영향)

  • 지응업;이경재
    • Journal of the Korean Ceramic Society
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    • v.13 no.3
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    • pp.3-12
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    • 1976
  • The corelation between surface tensions and surface appearances of SK O5a opaque glazes for earthen wares were investigated. The surface tension values were theoretically calculated by using Dietzel's factors of constituent oxides of glaze. The surface appearances of glazes, especially the pinhole phenomena were strongly effected by the surface tension values showing the following general tendencies: (1) In the range of 305±3 dynes/cm of surface tensions, glazes showed almost no pjnholes. (2) In the range of surface tensions less than 300 dynes/cm, the large numbers of small pinholes or eggshell textures were observed. (3) In the range of surface tensions higher than 310 dynes/cm, large and deep pinholes were observed. (4) The contact angles of glazes on the wall tile body substrate are in the good proportional agreement with the surface tension values calculated by Dietzel's factors.

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Tribological Behavior of Whiteware with Different Transparent Glazes

  • Heo, Sujeong;Kim, Soomin;Kim, Ungsoo;Pee, Jaehwan;Han, Yoonsoo;Kim, Seongwon;Lee, Sungmin;Kim, Hyungtae;Oh, Yoonsuk
    • Journal of the Korean Ceramic Society
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    • v.52 no.3
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    • pp.186-191
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    • 2015
  • Tribological properties of whiteware with various transparent glazes, which have different composition and microstructure, were investigated. The wear resistance and friction behavior of the glazed whiteware are a very important aspect if the whiteware is used as tableware and for sanitation purposes. Generally, the wear property is influenced by the microstructure and surface morphology of the material. The whiteware specimens with two kinds of transparent glazes were fabricated by using the commercially available porcelain body. Furthermore, the commercial tableware, such as bone china, and traditional tableware were also examined as reference materials. All of the specimens showed that different pore structures might affect the mechanical and tribological properties. It seems that the wear resistance of whiteware is substantially related to the pore size and distribution of glaze rather than the hardness value of the specimen.

Effects of Nucleating Seeds on Coloring of Zn2SiO4 Crystal Glazes

  • Lee, Hyun-Soo
    • Journal of the Korean Ceramic Society
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    • v.52 no.3
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    • pp.197-203
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    • 2015
  • The colorization of $Zn_2SiO_4$ crystal glazes was investigated by adding nucleating seeds with various coloring agents. The addition of color fixing agents such as $Fe_2O_3$, $MnO_2$, and NiO with seeds caused changes in the colors of glazes. The crystallinity and crystal size were dependent on glaze composition and firing schedules. By controlling coloring agents and firing schedules, it was possible to create various colors and sizes of crystals in a zinc-based crystalline glaze.

A Study on the Effect of Residual Stress between Body and Glaze of Pottery on the Mechanical Strength (도자기 소지와 유약의 잔류 응력이 기계적 강도에 미치는 영향에 관한 연구)

  • Lee, Jin-Ha;Na, Eun-Sang;Choe, Seong-Cheol
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.181-187
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    • 1999
  • In this study, the effect of residual stress on mechanical strength was investigated with 1 kind of whiteware body and 4 kinds of glazes which are produced in succeeding ceramic art place. Using dipping method, the body was coated for different times in order to manipulate the coating thickness and sintered in the different temperatures ($1200^{\circ}C$, $1250^{\circ}C$, $1300^{\circ}C$, $1350^{\circ}C$) for two thus hours. The sintered bodies were characterized by XRD, EPMA, FEM and UTM in order to study the forming of reaction layer between body and glazes, residual stresses and the effects of residual stresses on mechanical strength of pottery. At $1300{\circ}C$, we obtained maximum density and mechanical strength. By the finite element method, the residual stresses in surface of body were minimum in specific thickness of glazes and the mechanical strength of body in that thickness of glazes showed maximum when the firing temperature was settled.

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Studies on the Glaze for High Expansion Glass Ceramics (고팽창 결정화 유리의 유약에 관한 연구)

  • 박용완;강은태;박찬성;전문덕
    • Journal of the Korean Ceramic Society
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    • v.17 no.4
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    • pp.213-216
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    • 1980
  • A glass-ceramics material of composition %SiO_2$: 38.50, $Al_2O_3$: 26.00, $Na_2O$: 18.00, CaO: 6.00, MgO: 4.00, $TiO_2$: 7.50 was strengthened by coating a series of glazes$(SiO_2-B_2O_3-Al_2O_3-CaO-PbO-Na_2O-)$, which has lower thermal expansion coefficient than that of the glass-ceramics. The thermal expansion coefficient of the glazes ranges $80~90{\times}10^{-7}$cm/cm/$^{\circ}C$, whereas that of the glass-ceramics is $115{\times}10^{-7}$cm/cm/$^{\circ}C$. The glass-ceramics was identified to be composed of nepheline, carnegieite low form, and meta sodium silicate crystal by X-ray diffraction phase analysis. The glaze, having lower melting point and appropriate thermal expansion coefficient, was tried to be stable and good at secondary heat treatment.

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Development of ceramic glazes utilizing wasted porcelains (폐도자기를 활용한 도자기 유약 개발)

  • Lee, Jea-Il;Lee, Byung-Ha
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.2
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    • pp.87-91
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    • 2011
  • The purpose of this study is to develop ceramic glazes for the pottery production by utilizing wasted white porcelain, celadon porcelain and bone china thrown away from the areas of Icheon and Yeoju. Most of Korean pottery manufacturers are located in the both areas. According to the XRF analysis, the wasted white porcelain contains over 67 % of silica. It is enough to make a transparent glaze without adding silica. The wasted celadon porcelain contains much $Fe_2O_3$, which is suitable for producing a celadon glaze. The wasted bone china contains 22 % of $P_2O_5$, which is suitable for making a milky white bone china glaze. As a result, it is expected that production of pottery glaze using the wasted porcelains will reduce pollution problems comes from the landfill, and obtain economic effects in terms of resources recycling. It is also expected to be utilized as alternative materials of imported ones.

Development of Ceramic Pigment using Brass Scrap (각종 황동 Scrap를 사용한 Ceramic 안료 개발)

  • Kim, Jun-Ho;Jeon, Ok-Hyun;Suh, Man-Chul;Lee, Byung-Ha
    • Journal of the Korea Safety Management & Science
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    • v.9 no.6
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    • pp.197-204
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    • 2007
  • Ceramic pigments were developed by using 4 kinds of Brass scraps. Each Brass scraps were mixed with same weight-ratio of Husk ash, and fine-ground by Rotate ring mill(RRG-120, Armstech industrial. co. Ltd, Korea) after firing at $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. As a result, analysis of particle size of synthetic pigments by particle size analyser, they are $3{\mu}m$ as average. The resulting pigments were characterized by using XRD, FT-IR, SEM Structure of the crystals are Zn2SiO4,, and ZnO, Cu2O, CuO, and cristobalite are existed and particles' shape are plate or needle. As a result of analysis of chemical composition by XRF, synthetic pigments have high SiO2 and CuO content and have SnO2, ZnO and NiO, too. 1wt%, 3wt% and 5wt% pigments were added in each lime glaze, lime-barium glaze and lime-magnesia glaze, and fired at oxidation and reducing atmosphere to figure hue in glazes out. As a result of analysis of color, chroma and brightness by UV, colors of glazes fired at oxidation atmosphere turned into green from sky blue, and colors of glazes fired at reducing atmosphere turned into pink and red.

Effect of manufacturing and dispersion of zinc crystalline glaze on crystal formation (아연 결정유약의 제조 및 분산이 결정생성에 미치는 영향)

  • Lee, Chiyoun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.31 no.6
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    • pp.240-246
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    • 2021
  • In the ceramic industry, a drastic decrease in crystalline formation was found even among the glazes well known for their high crystalline productivity when the ceramic glaze was stored in wet conditions over a period. This study aimed to investigate the reason for decreasing willemite crystals during storage. As the starting materials ZnO, calcined ZnO and frit 3110 are selected; the composition for zinc crystalline glazes was set through a three-component system with the materials. The firing condition was used from previous studies. The study was observed how wet conditions affected the crystallization of zinc crystalline glazes from a day to 24 weeks. The results were obtained by particle size analysis, XRD, Raman spectroscopy and SEM analysis. The results indicated that ZnO is advantageous in terms of willemite crystalline development and growth; however, Zn(OH)2 cluster, formed by the reaction with water during the storage, caused the decrease in ZnO level in the glaze. The reduction of ZnO in the glaze eventually interfered the willemite development and growth.