• Title/Summary/Keyword: Ceramic Particle

Search Result 994, Processing Time 0.022 seconds

Microstructure of the Hybrid Al2O3-TiC/Al Composite by Rapid Solidification and Stone Mill Process. (급속응고 및 Stone Mill 공정에 의해 제조된 하이브리드 Al2O3-TiC/Al 복합재료의 미세조직)

  • 김택수;이병택;조성석;천병선
    • Journal of Powder Materials
    • /
    • v.10 no.1
    • /
    • pp.15-20
    • /
    • 2003
  • Hybrid $A1_2O_3-TiC$ ceramic particle reinforced 6061 and 5083 Al composite powders were prepared by the combination of twin rolling and stone mill crushing process, followed by consolidating processes of cold compaction, degassing and hot extrusion. The composite bar consists of lamellar structure of ceramic particle rich area and matrix area, in which the hybrid was decomposed into each TiC of about $3-4\mutextrm{m}$ and $AI_2O_3$ particles of about $1-2\mutextrm{m}$ in diameter. It also found that fine $Mg_2Si$ precipitates of about 30 nm were embedded in the matrix, which have grains of about 3 $\mutextrm{m}$. Higher UTS was measured at the 5083 composite bar compared to the conventionally fabricated composite, due to again refinement effect by the rapid solidification. No particle was shown to form in the interface between the matrix and reinforcement, whereas carbon was diffused into the matrix.

Preparation of Ce0.8Gd0.2O1.9 Powder Using CeO2 Powder and Gd Precipitation and Effect of CoO doping on Sintering

  • Sim, Soo-Man
    • Journal of the Korean Ceramic Society
    • /
    • v.52 no.6
    • /
    • pp.521-526
    • /
    • 2015
  • $Ce_{0.8}Gd_{0.2}O_{1.9}$(GDC20) powder was prepared from a mixture of submicron-sized $CeO_2$ powder and Gd precipitates using ammonium carbonate $((NH_4)_2CO_3)$ as a precipitant. The mixture was calcined at $700^{\circ}C$ for 4 h followed by ball-milling that resulted in the GDC powder with an average particle size of $0.46{\mu}m$. The powder had a very uniform particle size distribution with particle sizes ranging from $0.3{\mu}m$ to $1{\mu}m$. Sintering of undoped GDC samples did not show a relative density of 99.2% until the temperature was increased to $1500^{\circ}C$, whereas GDC samples doped with 5 mol% CoO exhibited a significant densification at lower temperature reaching a relative density of 97.6% at $1100^{\circ}C$ and of 98.8% at $1200^{\circ}C$.

Preparation of Ce0.8Gd0.2O1.9 Powder by Milling of CeO2 Slurry and Oxalate Precipitation (CeO2 슬러리 분쇄와 옥살산 침전을 이용한 Ce0.8Gd0.2O1.9 분말의 합성)

  • Sim, Soo-Man
    • Journal of the Korean Ceramic Society
    • /
    • v.47 no.2
    • /
    • pp.183-188
    • /
    • 2010
  • $Ce_{0.8}Gd_{0.2}O_{1.9}$(GDC20) powder was synthesized by milling of $CeO_2$ slurry and Gd oxalate precipitation. The mixture of $CeO_2$ powder and Gd precipitates calcined at $600^{\circ}C$ for 2 h showed the particle size distribution similar to that of $CeO_2$ powder, which had been milled during the synthesis process. Attrition milling of the calcined powder with an average particle size of $0.36\;{\mu}m$ for 2 h resulted in a decrease in the particle size to $0.24\;{\mu}m$. Although the milled powder consisted of small particles(<$1\;{\mu}m$), a small amount of fine platy $Gd_2O_3$ particles, which had been survived in the milling process, was observed. Sintering of the powder compacts for 4 h showed relative densities of 80.7% at $1300^{\circ}C$ and 97% at $1400^{\circ}C$, respectively. Densification was found to almost complete at $1500^{\circ}C$, resulting in a dense and homogeneous microstructure with a relative density of 99.5%.

Preparation of Submicron Barium Titanate Powders. (초미립 $BaTiO_3$의 합성)

  • 안영필;김복희;황재석;유경섭
    • Journal of the Korean Ceramic Society
    • /
    • v.21 no.3
    • /
    • pp.278-282
    • /
    • 1984
  • Barium titanate powder was made by firing the complex hydroxide which had been synthesized with chemical wet process by the medium of $H_2O_2$. This experiment was done as following A mixed solution of $BaCl_2$, $TiCl_4$ and $H_2O_2$ with 1:1:10 mol ratio was prepared. Ammonium hydroxide was added into the mixed solution. In the range of pH 8-10 $BaTiO_3$ complex hydroxide was obtained and treated at room temperature 11$0^{\circ}C$, 20$0^{\circ}C$, 40$0^{\circ}C$ and $600^{\circ}C$. The results obtaiined from this experiment were as follows. At room temperature $BaTiO_3$ complex hydroxide was amorphous. Above 10$0^{\circ}C$ crystalline $BaTiO_3$ was obtained and particle size of $BaTiO_3$ was increased with elevated temperature. So the particle size of BaTiO3 could be controlled by the firing temperature. After treating $BaTiO_3$ complex hydroxide at 10$0^{\circ}C$ the average particle size of $BaTiO_3$ was 0.22$\mu\textrm{m}$.

  • PDF

Effects of Heat Treatment on the Composition and Magnetic Properties of the Hydrothermal-Synthesized Ba-Ferrite Powder (수열합성 Ba-Ferrite분말의 조성과 자성에 미치는 열처리 효과)

  • 이승호;김중호;김태옥
    • Journal of the Korean Ceramic Society
    • /
    • v.26 no.6
    • /
    • pp.737-746
    • /
    • 1989
  • After Ba-ferrite powders synthesized hydrothermally and its heated powders were dissolved partially with HCl treatment time, the BaO/Fe2O3 mole ratio of dissolved solutions and powders were measured by AAS, also, lattice constants, particle morphology and magnetic properties in HCl treated, heated and no-heated Ba-ferrite powders were abtained by means of XRD, SEM and VSM, respectively. From above analysis results, the effect of Ba/Fe mole ration in suspension(as starting material) on the BaO/Fe2O3 composition and particle characteristics of products were investigated, and the effect of heat treatment on magnetic properties of products examined. The composition, lattice constant and crystal phase of products depend on the Ba/Fe mole ratio in suspension. Ba content in surface or outer part of Ba-ferrite powder is higher than inner and heterogeneous, and the excess Ba ions in the inner part of particle move into the outer by heating, so that the mole ratio of BaO/Fe2O3 in the more jinner approaches more to the stoichiometric composition 1 : 6. The crystallinity, coercivity and saturation magnetization of products are increased by heat treatment, and the heat-treated samples synthesized hydrothermally in lower temperature are appreciated to have better powder characteristics.

  • PDF

Damage Behaviors by Particle Impact Energy of $Al_2O_3-TiO_2$ Coated Glass Specimen ($Al_2O_3-TiO_2$ 용사코팅된 유리의 입자충격 에너지에 따른 손상거동)

  • Lee, Moon-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.6
    • /
    • pp.107-114
    • /
    • 2012
  • Fracture of brittle material due to dynamic load such a particle impact has been reported by many researchers as the fracture behavior by variation of stress for a short minute. Especially, the brittle material, such a ceramic, applied to the structural component of machine, is considered as the important project. In order to evaluate the improvement of impact resistance, the particle impact test for the $Al_2O_3-TiO_2$ coated glass is practiced. And then, the damage variation according to the impact energy of steel ball was evaluated. There was a large improvement by the ceramic coating on the surface of a glass substrate. The damage volume was especially imported to evaluate damage behavior in quantity. These data were plotted on logarithmic coordinate and experimental equations were induced by data analysis based on test results. And the variation of critical energy for crack initiation was analyzed with critical impact energy when each crack occurs.

Asperities on the Surface of Plate-like Alumina and their Effect on Nacre-inspired Alumina-PMMA Composites

  • Kim, Bo-Yeon;Lee, Yoonjoo;Kim, Soo-Ryong;Shin, Dong-Geun;Kwon, Woo-Teck;Choi, Duck-Kyun;Kim, Younghee
    • Journal of the Korean Ceramic Society
    • /
    • v.52 no.4
    • /
    • pp.248-252
    • /
    • 2015
  • Natural materials often have unique mechanical properties, such as the hierarchical structure of nacre formed through mineral bridges or asperities created between an inorganic particle and a natural-layer surface. As these asperities produce an exceptional shear resistance, in this study, we aimed to emulate the natural structure of nacre by synthesizing inorganic asperities and mineral bridges with different temperatures in the range of $1100-1300^{\circ}C$ and clay contents from 10 - 50 wt%. Following the infiltration of methyl methacrylate, we measured the mechanical properties to assess whether they were improved by the asperities. It was confirmed that the asperities improved the bending strength by 10%, and the anchoring effect was observed on the fracture surface.

Real-time Collection and Correlation of Viscosity and Acoustic Data During Ball Milling Process (볼밀 공정 중 점도와 음향 데이터의 실시간 수집 및 상관관계 분석)

  • Jeong, Hyeondeok;Kim, Young-Beom;Ryu, Sung-Soo;Kim, Seiki
    • Journal of Powder Materials
    • /
    • v.27 no.6
    • /
    • pp.484-489
    • /
    • 2020
  • In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2-3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.