• 제목/요약/키워드: Centrifugal casting

검색결과 79건 처리시간 0.032초

밸런싱기계의 안전장치에 관한 ISO 7475의 1차개정안에 대하여 (ISO/TC/108/SC1 CD 7475(Mechanical Vibration-Balancing Machines-Enclosure and Other Safety Measures for the Measuring Station))

  • 최상규;전오성
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.212-217
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    • 2000
  • This first ISO/CD 7475 is a proposed revision of ISO 7475-1984, which specifies requirements for enclosures and other safety measures used to minimize mechanical hazards produced by the rotor in the measuring station of centrifugal (rotational) balancing machines. The hazards are associated with the operation of balancing machines under a variety of rotor and balancing conditions. This standard defines different classes of protection that enclosures and other protective features have to provide and describes the limits of applicability for each class of protection. At the meeting held at AFNOR in Paris in June 1999, ISO/TC 108/SC1/WG 12 agreed to prepare a first ISO Committee Draft (CD) and circulate to the member bodies for vote and comment by 3 March 2000 since publication as an International Standard requires approval by at least 75% of the member bodies casting a vote. The results of the ballot on this first ISO/CD 7475 was positive so that it will be prepared as an ISO/DIS (ISO/DIS 7475) and discussed in a meeting of ISO/TC 108/SC1 at BSI, London, u.K. in March 2000. Contents of this ISO/CD 7475 with some member comments accounted is briefly described in what follows.

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균질하게 분산된 현탁액으로부터 저온소결 단사정 지르코니아의 제조 (Preparation of Monoclinic Zirconia Sintered at Low Temperature from Homogeneous Dispersed Suspension)

  • 문기동;이종국;김덕준;김환
    • 한국재료학회지
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    • 제5권7호
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    • pp.829-834
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    • 1995
  • 지르코니아 분말 합성 시 500ppm의 Polyvinyl Alcohort(PVA) 첨가에 의해 입자가 균질하게 분산된 안정된 지르코니아 현탁액을 제조하였다. 이러한 현탁액으로부터 원심분리에 의해 제조된 충진체는 PVA를 첨가하지 않은 시편의 충진체에 비해 기공의 크기가 작은 고밀도의 균질한 충진체였다. 이 충진체를 사용하여 소결한 결과, 지르코니아 소결에 있어서는 비교적 낮은 온도인 125$0^{\circ}C$에서도 상대밀도가 98%인 고밀도의 단사성 지르코니아 소결체를 제조할 수 있었다.

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도재소부용(陶材燒付用) Ni-Cr 합금(合金)의 재주조(再鑄造)가 물리적(物理的) 성질(性質)에 미치는 영향(影響)에 관(關)한 연구(硏究) (EFFECTS OF THE RECASTING ON THE PHYSICAL PROPERTIES OF Ni-Cr BASED ALLOY FOR FUSED PORCELAIN)

  • 김성일;김춘진;박남수;한무현
    • 대한치과보철학회지
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    • 제19권1호
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    • pp.55-60
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    • 1981
  • Some physical properties of Ni-Cr based alloy for porcelain veneering were compared after repeated casting without the addition of any new alloy. The specimen were cast in a centrifugal caster with an oxygen-propane torch at optimum temperature. The obtained results were as follows: 1. The yield strength and hardness of the second generation were no significant differences compared with first generation but the yield strength and hardness of the third generation slightly decrased. 2. The ultimate tensile strength and elongation appeared to decrease slightly in second, third generations. 3. The tensile fractured facets of the first generation specimen were normal in all specimen, but in the second generation there were six tensile specimen out of ten, in the third there were four tensile specimen out of ten.

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Crack behavior of Surface Strengthened Zirconia-Alumina Composite During Indentation

  • Balakrishnan, A.;Chu, M.C.;Panigrahi, B.B.;Choi, Je-Woo;Kim, Taik-Nam;Park, J.K.;Cho, S.J.
    • 한국재료학회지
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    • 제16권12호
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    • pp.743-746
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    • 2006
  • ZTA tubes were prepared by centrifugal casting and sintered at $1600^{\circ}C$ for 2 hrs. The ZTA tubes were machined into specimens of $3{\times}4{\times}40$ mm. Molten Soda lime glass (SLG) was penetrated into the surface of ZTA at an optimized condition of $1500^{\circ}C$ for the holding time of 5 h and furnace cooled. The extra glass on the surface was removed using a resin bonded diamond wheel. The glass penetrated samples were tested for their flexural strength using four point bend test. Vickers Indentation cracks were made on the glass penetrated surface at different loads of 9.8 N, 49 N, 98 N and 196 N. The residual compression on the surface enhanced the flexural strength and crack arrest behaviour remarkably. This was attributed to the thermoelastic mismatch between the glass and ZTA matrix during cooling.

A comprehensive study of the effects of long-term thermal aging on the fracture resistance of cast austenitic stainless steels

  • Collins, David A.;Carter, Emily L.;Lach, Timothy G.;Byun, Thak Sang
    • Nuclear Engineering and Technology
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    • 제54권2호
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    • pp.709-731
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    • 2022
  • Loss of fracture resistance due to thermal aging degradation is a potential limiting factor affecting the long-term (80+ year) viability of nuclear reactors. To evaluate the effects of decades of aging in a practical time frame, accelerated aging must be employed prior to mechanical characterization. In this study, a variety of chemically and microstructurally diverse austenitic stainless steels were aged between 0 and 30,000 h at 290-400 ℃ to simulate 0-80+ years of operation. Over 600 static fracture tests were carried out between room temperature and 400 ℃. The results presented include selected J-R curves of each material as well as K0.2mm fracture toughness values mapped against aging condition and ferrite content in order to display any trends related to those variables. Results regarding differences in processing, optimal ferrite content under light aging, and the relationship between test temperature and Mo content were observed. Overall, it was found that both the ferrite volume fraction and molybdenum content had significant effects on thermal degradation susceptibility. It was determined that materials with >25 vol% ferrite are unlikely to be viable for 80 years, particularly if they have high Mo contents (>2 wt%), while materials less than 15 vol% ferrite are viable regardless of Mo content.

원심주조방식과 레이저 클래딩 증착법을 통한 화이트메탈의 기계 및 마찰특성 비교 (Comparison of Mechanical properties and Surface Friction of White Metals Produced by Centrifugal and Laser Cladded on SCM440)

  • 정재일;김동혁;박진영;오주영;최시근;김석삼;조영태;이호;함승식;김종형
    • Tribology and Lubricants
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    • 제34권3호
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    • pp.84-92
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    • 2018
  • Bearings are essential for reducing vibration and wear, in order to achieve high durability and increase longevity. White metal treatment of tilting pads via centrifugal casting method has the possibility of increasing durability. However, this manufacturing method has drawbacks such as long processing time, high defect rate, and harmful health effects. Laser cladding deposition technique is a powerful method that can address these issues by decreasing the processing time and providing good adhesion. In this study, we suggest optimum conditions for laser cladding deposition that can be used in industrial applications. We deposited a soft white metal layer on SCM440 that is primarily used in shafts to minimize wear of bearing pads. During the laser deposition process, we controlled factors such as laser power, powder feed rate, and laser head speed to determine the optimum conditions. In addition, we measured the hardness using micro Vickers, and performed field emission scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, and friction tests to investigate the mechanical properties and surface characteristics for different parameters. Based on the experimental results, we suggest that laser power, powder feed rate, and laser head speed of 1.3 kW, 2.5 rpm, and 10 mm/s, respectively, constitute the optimum conditions for producing white metals using laser cladding.

고속회전시험기를 활용한 가스터빈 동익의 내구성 시험 (Spin Testing for the Endurance Verification of Gas Turbine Blades)

  • 이두영;김두수;손태하;구재량
    • KEPCO Journal on Electric Power and Energy
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    • 제4권1호
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    • pp.19-24
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    • 2018
  • 가스터빈 동익에 대한 지속적인 국산화 개발이 추진되어, 국내 정밀 주조 기술을 향상시키고, 동익의 유지 보수 비용을 낮추는 등의 직간접적인 긍정적 효과를 가져왔지만, 여전히 국산화 개발품이 발전소에서 안정적인 실사용이 가능한지에 대한 우려가 존재한다. 향상된 소재와 주조기술을 바탕으로 조직학적, 기계적 성질에서 충분한 품질을 확보하였더라도, 개발품을 대상으로 다양한 신뢰성 검증이 요구되는 이유이다. 고속회전시험기는 로터, 디스크 등의 회전체에 원심력을 가하여, 이에 따른 제품의 특성을 분석하기 위한 시험장비로 일반적으로 과속도시험을 통한 최종적인 품질검사에 주로 사용된다. 본 논문에서는 전력연구원에 구축된 고속회전시험기를 활용한 가스터빈 동익에 대한 과속도시험을 포함한 저주기피로시험 사례를 중심으로 신뢰성 시험 및 평가 결과를 기술하였다.

균열자기치유용 콘크리트를 사용한 전주의 구조 성능 (Structural Capacity of Poles Using Crack Self-healing Concrete)

  • 유성원;김상준;박홍기
    • 한국건설순환자원학회논문집
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    • 제6권3호
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    • pp.222-227
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    • 2018
  • 최근 콘크리트 전주의 20~30년 이상 경과로 인한 노후화와 각종 자연재해로 인하여 전주의 손상/파괴로 인해 유지 보수에 대한 요구가 증가하고 있다. 이를 위해 최근 전 세계적으로 구조물에 발생한 균열을 스스로 치유하여 유지보수비용을 감소시킬 수 있는 자기치유 콘크리트 기술의 연구가 활발하게 이루어지고 있다. 이에 본 논문에서는 Fly ash, GGBS, CA 등이 혼입된 변수의 균열자기 치유 콘크리트를 이용하여 10m 크기의 실제 전주 10개를 제작하여 휨강도실험을 수행하였다. 고로 슬래그를 첨가한 콘크리트의 압축강도가 우수한 것으로 나타났으나, 플라이 애시를 첨가한 콘크리트는 기준강도에 다소 미달하는 것으로 나타났다. 또한 실험체의 균열하중은 KS F 4304 기준을 만족하였으며, 하중-처짐 및 변형률 관계의 경우, 플라이 애시를 첨가 실험체의 경우에는 유사한 거동을 보였지만, 고로 슬래그가 함유된 실험체의 경우 균열발생 후 결정촉진제가 혼입된 실험체는 대량의 변형률이 발생하는 것으로 나타났다.

Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si 합금의 고온 산화에 미치는 S의 영향 (Effect of Sulfur on the High-temperature Oxidation of Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si Alloys)

  • 이동복;이경환;배근수;조규철;정재옥;김민정
    • 한국표면공학회지
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    • 제50권5호
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    • pp.386-391
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    • 2017
  • Two kinds of steels whose compositions were Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si-(0.009 or 0.35)S (wt.%) were centrifugally cast, and oxidized at $900^{\circ}C$ for 50-350 h in order to find the effect of sulfur on the high-temperature oxidation of Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si-(0.009 or 0.35)S (wt.%) alloys. These alloys formed oxide scales that consisted primarily of $Cr_2O_3$ as the major oxide and $Cr_2MnO_4$ as the minor one through preferential oxidation of Cr and Mn. They additionally formed $SiO_2$ particles around the scale/alloy interface as well as inside the matrices. The high affinity of Mn with S led to the formation of scattered MnS inclusions particularly in the 0.35S-containing cast alloy. Sulfur was harmful to the oxidation resistance, because it deteriorated the scale/alloy adherence so as to accerelate the adherence and compactness of the formed scales.

고속도강롤의 미세조직, 고온마모특성, 표면조도에 미치는 탄소, 텅스텐, 바나듐의 영향 (Effects of Carbon, Tungsten, and Vanadium on the Microstructure, High-Temperature Wear Properties, and Surface Roughness of High Speed Steel Rolls)

  • 하대진;성효경;박준욱;이성학
    • 대한금속재료학회지
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    • 제47권7호
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    • pp.406-415
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    • 2009
  • A study was conducted on the effects of carbon, tungsten, and vanadium on the wear properties and surface roughness of four High Speed Steel (HSS) rolls manufactured by the centrifugal casting method. Hot-rolling simulation tests were carried out using a high-temperature wear tester capable of controlling speed, load, and temperature. HSS rolls contained a large amount (up to 25 vol.%) of carbides such as MC, $M_{2}C$, $M_{7}C_{3}$, and $M_{6}C$ carbides formed in the tempered martensite matrix. The matrix consisted mainly of lath tempered martensite when the carbon content in the matrix was small, and contained a considerable amount of plate tempered martensite when the carbon content increased. The high-temperature wear test results indicated that the wear properties and surface roughness of the rolls improved when the amount of hard MC carbides formed inside solidification cells increased. The rolls distribution was also homogeneous. The best wear properties and surface roughness were obtained from a roll where a large amount of MC carbides was homogeneously distributed in the lath tempered martensite matrix. The proper contents of carbon equivalent, tungsten equivalent, and vanadium were 2.0~2.3%, 9~10%, and 5~6%, respectively.