• Title/Summary/Keyword: Centrifugal

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Design and Manufacture of an Off-axis Aluminum Mirror for Visible-light Imaging

  • Zhang, Jizhen;Zhang, Xin;Tan, Shuanglong;Xie, Xiaolin
    • Current Optics and Photonics
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    • v.1 no.4
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    • pp.364-371
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    • 2017
  • Compared to one made of glass, an aluminum mirror features light weight, compact design, low cost, and quick manufacturing. Reflective mirrors and supporting structures can be made from the same material, to improve the athermal performance of the system. With the rapid development of ultraprecise machining technologies, the field of applications for aluminum mirrors has been developed rapidly. However, most of them are rotationally symmetric in shape, and are used for infrared applications. In this paper, the design and manufacture of an off-axis aluminum mirror used for a three-mirror-anastigmat (TMA) optical system at visible wavelengths is presented. An optimized, lightweight design provides a weight reduction of more than 40%, while the surface deformation caused by earth's gravity can meet the required tolerance. The two pieces of an off-axis mirror can be diamond-turned simultaneously in one setup. The centrifugal deformation of the off-axis mirror during single-point diamond turning (SPDT) is simulated through the finite-element method (FEM). The techniques used to overcome centrifugal deformation are thoroughly described in this paper, and the surface error is reduced to about 1% of the original value. After post-polishing, the form error is $1/30{\lambda}$ RMS and the surface roughness is better than 5 nm Ra, which can meet the requirements for visible-light imaging.

Performance Analysis of a Centrifugal Fan with Splitters (수치해석에 의한 스플리터 부착 원심송풍기 성능특성 연구)

  • Jang, Choon-Man;Choi, Ka-Ram;Yang, Sang-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1067-1073
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    • 2011
  • This paper describes the performance of a centrifugal fan used for refuse collection systems according to the chord length of the splitters installed near the blade suction and pressure surface sides. The fan performance is analyzed by three-dimensional Navier.Stokes analysis and is compared to the results obtained experimentally. Throughout the numerical simulation of the fan with splitters, it is found that the reverse-flow region observed near the suction side of the blade can be reduced by installing a splitter. The fan performance is successfully improved by controlling the chord length of the splitter installed near the blade suction side. Under the designed flow condition, the efficiency and pressure of a fan with splitters increase by up to 4% and 18%, respectively, compared to the reference fan.

Phase Resonance in Centrifugal Fluid Machinery -A Comparison between Pump Mode and Turbine Mode Operations and a Discussion of Mechanisms of Flow Rate Fluctuation through a Stator-

  • Yonezawa, Koichi;Toyahara, Shingo;Motoki, Shingo;Tanaka, Hiroshi;Doerfler, Peter;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.2
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    • pp.42-53
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    • 2014
  • Phase resonance in Francis type hydraulic turbine is studied. The phase resonance is a phenomenon that the pressure fluctuation in the penstock of hydraulic turbine installation can become very large when the pressure waves from each guide vane caused by the interaction with the runner vane reach the penstock with the same phase. Experimental and numerical studies have been carried out using a centrifugal fan. In the present study, comparisons between the pump mode and the turbine mode operations are made. The experimental and numerical results show that the rotational direction of the rotor does not affect characteristics of the pressure fluctuation but the propagation direction of the rotorstator interaction mode plays an important role. Flow rate fluctuations through the stator are examined numerically. It has been found that the blade passing flow rate fluctuation component can be evaluated by the difference of the fluctuating pressure at the inlet and the outlet of the stator. The amplitude of the blade passage component of the pressure fluctuation is greater at the stator inlet than the one at the stator outlet. The rotor-stator interaction mode component is almost identical at the inlet and the outlet of the stator. It was demonstrated that the pressure fluctuation in the volute and connecting pipe normalized by the flow rate fluctuation becomes the same for pump and turbine mode operations, and depends on the rotational direction on the interaction mode.

A study on the vaneless diffuser and volute casing design for the improvement of small centrifugal compressors (소형 원심 압축기의 성능 향상을 위한 베인 없는 디퓨저와 볼류트 케이싱의 설계에 관한 연구)

  • Jo, Jae Phil;Paek, Seung Yun;Kim, Sung Don;Ahn, Kyubok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3722-3730
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    • 2015
  • The performance improvement of a small centrifugal compressor for waste water treatment has been conducted by the design change of vaneless diffuser and volute casing. Existing two compressors use a common impeller, but the width and length of the vaneless diffuser and the cross-sectional shape of the volute casing are different, respectively. Based on the experiment of the existing two compressors and their CFD results, the design of the vaneless diffuser and the volute casing has been changed. It was found that the strength of the interaction among the volute tongues, the vaneless diffusers and the impellers of two existing/one improved compressors, was affected by the cross-sectional area and inlet radial length of the volute casing including system losses' change. The efficiency of the impeller with one existing design was increased as the decrease of the width of the vaneless diffuser, but losses at the diffuser were accumulated. In conclusion, approximately 2.88%p efficiency increase at the design point of the new compressor with the improved design has been confirmed by CFD analysis results.

Performance Enhancement of Dual-Inlet Centrifugal Blower by Optimal Design of Splitter (스플리터 형상최적화에 의한 양흡입 원심블로어 성능개선)

  • Lee, Jong Sung;Jang, Choon Man
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.1065-1072
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    • 2014
  • The shape of an impeller splitter for a dual-inlet centrifugal blower was optimized to enhance the blower performance. Two design variable, the normalized chord and pitch of a splitter, were used to evaluate the blower performance and internal flow fields based on the three-dimensional flow analysis. The blower performance obtained using this numerical simulation had a maximum error of 4 percent compared to that in an experiment at the design flow condition. The shape optimization of the splitter successfully increased the blower efficiency and pressure by 3.65 and 1.14 percent compared to the reference values. The blower performance was increased by reducing the flow separation near the blade suction surface by optimizing the shape of the splitter, which produced a pressure increase at the outlet of the volute casing.

Implementation of Real-time Data Stream Processing for Predictive Maintenance of Offshore Plants (해양플랜트의 예지보전을 위한 실시간 데이터 스트림 처리 구현)

  • Kim, Sung-Soo;Won, Jongho
    • Journal of KIISE
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    • v.42 no.7
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    • pp.840-845
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    • 2015
  • In recent years, Big Data has been a topic of great interest for the production and operation work of offshore plants as well as for enterprise resource planning. The ability to predict future equipment performance based on historical results can be useful to shuttling assets to more productive areas. Specifically, a centrifugal compressor is one of the major piece of equipment in offshore plants. This machinery is very dangerous because it can explode due to failure, so it is necessary to monitor its performance in real time. In this paper, we present stream data processing architecture that can be used to compute the performance of the centrifugal compressor. Our system consists of two major components: a virtual tag stream generator and a real-time data stream manager. In order to provide scalability for our system, we exploit a parallel programming approach to use multi-core CPUs to process the massive amount of stream data. In addition, we provide experimental evidence that demonstrates improvements in the stream data processing for the centrifugal compressor.

Numerical Simulation and PIV Measurement on the Internal Flow in a Centrifugal Mini Pump at Low Flow Rate Conditions

  • Yuan, Hui-Jing;Shao, Jie;Cao, Guang-Jun;Liu, Shu-Hong;Wu, Yu-Lin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.775-780
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    • 2008
  • This paper reports on the internal flow of a centrifugal mini pump working at the low flow rate operating conditions. The RNG $\kappa-\varepsilon$ turbulence model was employed to simulate the three-dimensional turbulent flow in the pump. To examine and certify the simulation results, a transparent acrylic centrifugal mini pump model which is suitable for PIV measurement has been developed. The tongue region and the passages region between blades were investigated using PIV. In order to eliminate the effect of refraction on the area closed to the wall and increase the measurement accuracy, the fluorescent particles were scatted into the working fluid with the tracing particles. It is found from the calculation and PIV measurement results that there is a large area of recirculation flow near the tongue at low flow rate operating conditions. The computationally predicted water head using the $\kappa-\varepsilon$ turbulence model at low flow rate operating conditions are in very good agreement with the experimentally measured water head and the mean velocity distributions at investigation area obtained by PIV and calculation showed a satisfactory agreement as well. Meanwhile, the results of PIV measurements show that the flow status in one passage is different to another. And for capturing the internal flow detail information, the $\kappa-\varepsilon$ turbulence model is not very suitable.

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Flow Analysis for Performance Characteristics with Closed Type Impeller Shapes of a Centrifugal Compressor (원심압축기 밀폐형 임펠러 형상에 따른 성능특성 파악을 위한 유동해석)

  • Cho, Jongjae;Yoon, YongSang;Cho, MyungHwan;Kang, SukChul
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.1
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    • pp.26-35
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    • 2017
  • The high-cycle fatigue cracking and the resonance generated in operation of a centrifugal compressor are main cause of the impeller damage. In order to prevent the damage, the impeller is designed or modified to have sufficient strength to withstand the operating condition. The damage prevent design will lead to a change of the flow condition and the performance characteristics of the compressor. In this study, the computational analysis were performed to identify the flow and the performance characteristics. The cases are a scalloped and a increased the blade thickness models with a closed type impeller. As the analysis results, the value of head coefficient and total to total efficiency for the increased the blade thickness model was decreased by each 0.5% and 0.1% than the values of the baseline model. Each value for the scalloped model was increased by 0.4% and was decreased by 1.6%.

Blade shape optimization of centrifugal fan for improving performance and reducing aerodynamic noise of clothes dryer (의류 건조기 성능 향상과 공력소음 저감을 위한 원심팬의 날개 형상 최적화)

  • Choi, Jinho;Ryu, Seo-Yoon;Cheong, Cheolung;Kim, Min-kyu;Lee, Kwangho
    • The Journal of the Acoustical Society of Korea
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    • v.38 no.3
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    • pp.321-327
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    • 2019
  • The purpose of this study is paper is to improve the flow performance and to reduce the aerodynamic noise of air discharge system consisting of a centrifugal fan, ducts and a housing for the clothes dryer. Using computational fluid dynamics and acoustic analogy based on FW-H (Ffowcs-Williams and Hawkings) Eq., air flow field and acoustic fields of the air discharge system are investigated. To optimize aerodynamic performance and aerodynamic noise, the response surface method is employed. The two factors central composite design using the inflow and outflow angles of fan blades is adopted. The devised optimum design shows the reduction of turbulent kinetic energy in the ducts and the housing of the system, and as a result, the improved flow rate and reduce noise is confirmed. Finally, the experment using the proto-type manufactured usign the optimum design shows the increase of flow rate by 4.2 %.

Seismic Stability Evaluation of the Breakwater Using Dynamic Centrifugal Model Test (동적원심모형 시험을 이용한 지진 시 방파제의 내진안정성 검토)

  • Kim, Young-Jun;Jang, Dong-In;Kawk, Chang-Won;Park, Inn-Joon
    • Journal of the Korean Geotechnical Society
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    • v.37 no.6
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    • pp.39-50
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    • 2021
  • Recently, as the occurrence of earthquakes with a magnitude of 5.0 or higher in Korea increases, many studies and interests in seismic design are increasing. A lot of damage was caused by the Pohang earthquake in 2017, and port facilities such as a breakwater were also damaged. This study analyzed the dynamic behavior of the upright breakwater, an external facility, based on a centrifugal model experiment. A series of centrifugal model test was conducted by three different seismic waves such as Pohang Earthquake Wave, Artificial Wave I, and II. As a result, the dynamic behavior of upright breakwater was analyzed. The review showed that acceleration amplification tends to be suppressed as breakwater foundation ground increases support and stiffness through DCM reinforcement and riprap replacement.