• Title/Summary/Keyword: Cement Manufacturing

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Single Parameter Fault Identification Technique for DC Motor through Wavelet Analysis and Fuzzy Logic

  • Winston, D.Prince;Saravanan, M.
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1049-1055
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    • 2013
  • DC motors are widely used in industries like cement, paper manufacturing, etc., even today. Early fault identification in dc motors significantly improves its life time and reduces power consumption. Many conventional and soft computing techniques for fault identification in DC motors including a recent work using model based analysis with the help of fuzzy logic are available in literature. In this paper fuzzy logic and norm based wavelet analysis of startup transient current are proposed to identify and quantify the armature winding fault and bearing fault in DC motors, respectively. Results obtained by simulation using Matlab and Simulink are presented in this paper to validate the proposed work.

Practical Field Test on the Sound Reduction Properties of Formed Concrete using Bottom Ash (바텀애쉬를 사용한 경량 기포콘크리트의 소음저감 성능에 관한 실증실험 연구)

  • Noh, Jea-Myoung;Kwon, Ki-Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.601-604
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    • 2006
  • Recently the new inorganic sound-absorbing material manufacturing techniques have introduced. These mainly is plentifully used in the place where the noise damage becomes problem in life environment, partitioning of the apartment, the railroad and the express highway, school and the residential quarter neighboring area etc. While the sound-absorbing material has vast quantity of open pore, sound insulation material, used in the apartment and high building in order to prevent the sound between layers, has suitable quantity of closed pore. The fly ash is widely used in the cement materials and the concrete binder material. The bottom ash, however, is rarely used for the grain size is big and multiform with unburning carbon ingredient. In this paper, the practical field tests and the results on the sound reduction properties of formed concrete using bottom ash are described.

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An Experimental Study on the Optimum water-cement ratio of Antiwashout underwater concrete (수중불분리콘크리트의 최적 W/C에 관한 연구)

  • 윤재범;어영선;김종수;김명식;백동일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.277-283
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    • 1998
  • In this study we changed W/C into 45, 50, 55, 60%, mixed sea sand which is often used as a replacing aggregate according to the lack of recourse with river sand in the ratio of 5:5 and producted antiwashout underwater concrete. We measured slump flow, air value, pH and suspension in the fresh concrete. After testing each W/C through unit weight and compressive strength of specimen which is produced and cured in the air and salt water it was founded that if sea sand was properly used after salt manufacturing, there will be no bad influence to antiwashout underwater concrete. The characteristic of them showed excellent, when W/C was 50%.

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A Study on on Failure Analysis of Table Liner for Roller Mill (롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구)

  • Lee, Dong-Woo;Hong, Soon-Hyeok;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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Development of the CAM system for 5-axis automatic shoe roughing (5축 러핑 전용 CAM 시스템 개발)

  • 강동배;손성민;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1227-1230
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    • 2003
  • A roughing process is one of the most important and indispensable shoe manufacturing processes of various types of shoes. This basic process to rough the upper of the shoe is studied to improve the productivity and to reduce the processing time. In this study, the CAM system for shoe roughing is developed. The B-spline surface generated by the developed CAM system ignores the small inclinations of the real roughing surface because the developed roughing tool has potential to rough the roughing surface of the shoe properly. The roughing tool roughs the roughing surface using its side along the generated tool paths. The generated NC codes were applied to 5-axis polishing machine for the test. Experimental results show good evaluation result. The upper of the shoe is roughed properly along the roughing path line and the roughing surface was good to cement the outsole of the shoe.

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A Fundamental Study on the Quality of Recycled Aggregate Produced in Recycling Plant (재활용플랜트에서 생산되는 재생골재의 품질현황에 관한 기초적 연구)

  • 강희관;박선규;신호철;김규용;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.33-38
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    • 1997
  • The reuse of waste concrete amy settle the problems of environmental pollution and critical shortage of good natural aggregate. But recycled aggregate particles consist of substantial amount of relatively soft cement paste component. These aggregates are more porous, and les resistant to mechanical actions than natural aggregate. And the source of supply for manufacturing recycled aggregate is generally composed of different types of original aggregate and strengths of original mortar. The properties of recycled aggregate exhibit a considerable variation due to the properties of original concrete. This paper is an experimental study on the fundamental properties of recycled aggregates sampled from processing plant in the suburbs of TaeJeon.

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Efficient Energy Management for Pyro-processing of Solids - (1) Heat & Mass Balance and Evaluation (고체 고온공정에서 효율적 에너지 관리 - (1) 공정 열정산 및 평가 방법)

  • Ha, Daeseung;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.21 no.1
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    • pp.18-30
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    • 2016
  • Pyro-process of solids is the way to heat solid materials under high temperature. In this processing, energy efficient use is one of the main concerns due to its high energy consumption of bulk materials. To calculate the energy use of processes, heat & mass balance in simplified 0-dimensional model was performed. Energy calculation by this simplified model can lead to confusion due to simplification. Thus, it is necessary to understand considerations of energy analysis. In this study, cement manufacturing as a very common example of pyro-processing of solids, was introduced for explaining considerations of energy analysis for energy efficient use.

Research for the production of blast furnace cement mortar using an alkaline activation method (알칼리 활성화 방법에 따른 고로슬래그 경화체 제조 연구)

  • Shin, Jae-Ran;Lee, Ju-Yeol;Park, Byung-Hyun
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.3
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    • pp.293-297
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    • 2016
  • This study was performed in order to obtain the effect of the compressive strength of the cured product with manufacturing conditions (amounts of fine aggregate and different types of alkali activator). Material which is the basis of the cured product was used for the blast furnace slag, which has a latent hydraulic activity. Consequently, when using sodium hydroxide as the alkali activator, it is possible to obtain a higher compressive strength than using the calcium hydroxide. And also, it can be added a 10% of fine aggregate with blast furnace slag to improve the compressive strength.

A Study on Optimal Design for Vertical Roller Mill using DOE and Neural Network (실험계획법과 신경망을 이용한 수직형 롤러 분쇄기의 최적설계에 관한 연구)

  • Lee, Dong-Woo;Lee, Soo-Jin;Hong, Soon-Hyeok;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1130-1135
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Vertical roller mill is subjected to the cyclic bending stress by rollers load. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance. Therefore, this study shows optimal design for vertical roller mill using DOE and neural network.

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Fundamental Characteristics of Crack Control for Concrete Used in Fluosilicate Salt Based Anti-crack Agent (규불화염계 균열저감제를 이용한 콘크리트의 균열제어특성)

  • Kang Sung Woong;Yang Il Seung;Han Byung Chan;Kim Do Soo;Kil Bae Soo;Yun Hyun Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.289-292
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    • 2004
  • This study was performed to know effective control of crack occurred by hydration heat, restraint of multiplication of hydration heat, through mechanical test, strength test and crack control test using fluosilicate salt based anti-crack agent made from by-product during phosphoric acid manufacturing process. Mix proportions for experiment were modulated at 0.495 of water to cement ratio and addition amount of fluosilicate salt based anti-crack agent to $1.0\%$. Condensation time was late and compressive strength of hardened concrete cured at several days was executed to evaluate characteristics of crack control for concrete. It is ascertained that characteristics of crack control for concrete could be improved by an adequate addition of fluosilicate salt based anti-crack agent.

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