• Title/Summary/Keyword: Cement Manufacturing

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Study on the Fire Resistance of Light Weight Inorganic Polymer Concrete Panel Wall (Inorganic Polymer Concrete를 이용한 경량패널의 내화특성에 관한 실험적 연구)

  • Hwang, Ji-Soon;Kim, Woo-Jae;Kim, Dae-Hoi;Park, Dong-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.205-206
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    • 2011
  • Inorganic Polymer Concrete, a type of Alkali activated cement and concrete, is known for various excellent performances, especially for better performance in the area of high temperature heat resistance(thermal characteristic) than portland cement concrete.In this study, light weight concrete panel was manufactured using this Inorganic Polymer Concrete and then evaluated for fire resistance with a small-scale heating furnace. Since the result showed excellent fire resistance, it is considered usable for manufacturing fire resistant concrete panel wall.

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A Study on the Manufacturing of Energetically-Modified Reject Fly Ash and the Characteristics of Mortar

  • Jeong, Jae Hyun;Chu, Yong Sik;Yi, Chong Ku;Seo, Sung Kwan;Kwon, Duk Young
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.234-240
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    • 2016
  • Energetically-modified material using reject fly ash (RFA), generated from thermal power plants, was manufactured to investigate the effect of the material on the physical and chemical characteristics of cement mortar. In order to modify reject fly ash, a vibration mill was used. Particle size, grain shape, and crystal structure of the ash were analyzed. Then, the compressive strength of the mortar using energetically-modified reject fly ash (ERFA) was measured. Microstructure and X-ray diffraction (XRD) patterns were also used in the analysis. As the replacement rate of ERFA increased, the value of the compressive strength tended to decrease. However, it was found that the compressive strength values of 7 and 28 days-cured specimens were higher than those of conventional ordinary Portland cement (OPC) mortar with 10 % replacement rate condition.

Analysis of Carbonation Reduction Coefficient and CO2 uptakes under Finishing Materials (표면마감 조건에 따른 탄산화감소계수 및 CO2 흡수량 산정)

  • Song, Hun;Shin, Hyeon-UK;Chu, Yong-Sik;Lee, Jong-Kyu;Cho, Hyung-Kyu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.215-216
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    • 2012
  • Emissions of CO2 occur during the production of cement manufacturing process. During the production of clinker, limestone is mainly calcium carbonate, is heated to produce lime and CO2 as a by-product. It has a major problem, CO2 uptake is not considered in concrete carbonation, just focus in CO2 emission. This study is to develop a simulation model for CO2 uptakes in concrete structures based on carbonation reduction coefficient considering finishing materials. CO2 uptakes unit of concrete cubic meter is calculated by CO2 emissions unit of concrete materials and usage of concrete materials in mix proportion. From the simulation result, CO2 uptake ratios is 2.04 percent in carbonation models of concrete structure during 40 years.

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Impermeability of Earth Natural Grouting Method (ENG 공법의 차수효과 연구)

  • Jung, Min-Hyung;Kim, Yong-Sik;Jung, Chun-Hak;Lee, Song
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.836-843
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    • 2009
  • The Water Glass grouting method has been applied frequently to impermeable grouting in practice. But there is raising problems which are durability decrease by passage time and environmentally adverse effect. So, Earth Natural Grouting method which uses micro cement is developed to overcomes the problems of the Water Glass grouting method. And it is displayed ground injection extent like Water Glass grouting method. For verifying impermeability of ENG, it is carried out a triaxial permeability test about manufacturing specimen of ENG, SGR method which is a presentative Water Glass grouting method. Although Coefficient of permeability, k, of SGR is measured a little high than k of ENG whose value is $a{\times}10^{-6}cm/sec$, the value of ENG belong to impermeable rage. And, k of SGR shows relatively rapid increase according to cure time due to durability decrease of water glass. Also, in-situ test result of ENG has similar value with SGR method for similar ground.

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Strength properties of non-cement board for drying shrinkage control using industrial by-products (산업부산물을 활용한 건조수축 제어용 무시멘트 보드의 강도특성)

  • Park, Ju-Hwa;Pyeon, Su-Jeong;Lee, Dong-Hoon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.228-229
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    • 2018
  • In the construction industry, we have set goals such as reduction of greenhouse gas emissions and reduction of energy use. In particular, reduction of CO2 emissions in the concrete manufacturing process, reduction of industrial waste and industrial wastes into concrete The zero-emission level of reuse as a resource is under review. On the other hand, the cost of stone is expensive due to small quantity production of domestic stone production in order, it is difficult to carry and construct with heavy material, and it takes long time to construct. In order to solve the shortage of supply and demand of natural stone, various kinds of stone powder, artificial stone made by putting stone texture on the surface of mortar or concrete, fiber reinforced plate, tiles and the like are increasingly used. In this study, the artificial stone using slag and recycled aggregate instead of natural stone was fabricated and the strength characteristics were evaluated for its applicability and feasibility.

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Density and Strength Properties of according to the Gypsum replacement of Lightweight Matrix based on Blast Furnace Slag (고로슬래그 기반 석고를 사용한 경량 경화체의 밀도 및 강도 특성)

  • Kim, Weon-Jeong;Lee, Seung-Ho;Park, Sun-Gyu;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.169-170
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    • 2015
  • This study is the experiment for manufacturing the Lightweight non-cement matrix based on the blast furnace slag, paper ash. Materials like cement and blowing agent in foamed concrete is replaced by by-products fro blast furnace slag and paper ash. Further, the experiment was performed by replacing alkali with nature gypsum and α type gypsum by (0, 5, 10, 15, 20) of weight of alkali (wt.%) in order to reduce the amount of expensive alkali-activator. Consequently, in the case of the density, plain showed the lowest density and it seems that specimen adding nature gypsum 5% has the best compressive strength and flexural strength. It is detemined that the strength is lowered in accordance with the α type gypsum replacement ratio is higher. The research that it can supplement the further intensity seems to be needed.

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Characteristic of the mixing ratio Magnesia Phosphate Composite (MPC) Exterior Material Artificial Stone According to the Waste Porcelain mixing ratio (폐자기 혼합비율 마그네시아 인산염 복합체(MPC) 외장재 인조석재의 특성)

  • Yoo, Yong-Jin;Jo, Byeong-Nam;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.160-161
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    • 2013
  • Recently, the enviroment problem is serious due to the global warming phenomenon because of the greenhouse gas exhaustion. In addition, the effort to reduce the problem in the situation where the severity of the destruction of environment because of the indiscriminate picking of the that is the raw material of the cement, Accordingly, in the interior of a country, the industrial site using the artificial stone instead of the natural stone is increased. Thus the cement reduction amount of use and substitute material research is the urgent actual condition with the gas emission, which here it is generated in conducting compression molding in the building stone manufacturing process performance degradation phenomenon and fire resistance, and problem of the durability. limestone and aggregate and exhaustion of resource are emphasized is continued. In this research, the fly ash and waste porcelain is applied to the magnesia phosphate composite (MPC) and the characteristic of the artificial stone according to it tries to be looked into.

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Examination of Tensile and Adhesion Performance According to Components and Application Environment of Cement-mixed Polymer-based Waterproofing (시멘트 혼입 폴리머계 방수재의 구성요소 및 적용환경에 따른 인장·부착성능 평가)

  • Lee, Jin-Yong;Choi, Jeong-Kyun;Kim, Seong-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.41-49
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    • 2021
  • Cement-mixed polymer-based waterproofing materials are generally used in the form of application by mixing in the field, and it is necessary to supplement the construction ability for air bubbles and uneven coating thickness due to irregularities during construction. The final purpose of this study is to improve the waterproofing performance by adding a sheet attaching process to the composite construction rather than the single process of painting and applying the construction method when applying the polymer waterproofing material to the field. In this regard, the applicability was evaluated by examining the material, environment, and manufacturing method.

Utilising artificial neural networks for prediction of properties of geopolymer concrete

  • Omar A. Shamayleh;Harry Far
    • Computers and Concrete
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    • v.31 no.4
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    • pp.327-335
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    • 2023
  • The most popular building material, concrete, is intrinsically linked to the advancement of humanity. Due to the ever-increasing complexity of cementitious systems, concrete formulation for desired qualities remains a difficult undertaking despite conceptual and methodological advancement in the field of concrete science. Recognising the significant pollution caused by the traditional cement industry, construction of civil engineering structures has been carried out successfully using Geopolymer Concrete (GPC), also known as High Performance Concrete (HPC). These are concretes formed by the reaction of inorganic materials with a high content of Silicon and Aluminium (Pozzolans) with alkalis to achieve cementitious properties. These supplementary cementitious materials include Ground Granulated Blast Furnace Slag (GGBFS), a waste material generated in the steel manufacturing industry; Fly Ash, which is a fine waste product produced by coal-fired power stations and Silica Fume, a by-product of producing silicon metal or ferrosilicon alloys. This result demonstrated that GPC/HPC can be utilised as a substitute for traditional Portland cement-based concrete, resulting in improvements in concrete properties in addition to environmental and economic benefits. This study explores utilising experimental data to train artificial neural networks, which are then used to determine the effect of supplementary cementitious material replacement, namely fly ash, Ground Granulated Blast Furnace Slag (GGBFS) and silica fume, on the compressive strength, tensile strength, and modulus of elasticity of concrete and to predict these values accordingly.

The Study of Preparation of Block Using Wastewater Sludge of Petrochemical Factory (석유화학공장 폐수슬러지를 이용한 벽돌제조 연구)

  • Hu, Kwan;Lu, Juk-Yong;Wang, Seung-Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.11 no.2
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    • pp.66-73
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    • 2003
  • To investigate the availability of solidified wastes as resource, wastewater sludge, waste gypsum and fly ash were mixed and the results with various mixing ratios are as follows. Compressive strength turned out to be increasing as the amount of waste gypsum increases, keeps longer curing inhibition, and higher forming Pressure under the conditions of waste gypsum/sludge ratio 0.31-0.45, and 0.9kg cement as 15% and 1.2kg cement as 20% of total amount. Solidified agent under the fly ash/sludge ratio 0.45, 0.6, compressive strength seemed to be higher than standard one which means solidified wastes with these conditions could be applicable in real life. These results inform that concentrations of the leachate $Cr^{+6}$, Cu, Zn, Cd, Pb solidified matrix, containing low concentration of heavy metal, were cured with/without enough time it still will cause adverse effect on nature environment and application of heavy metal sequester must be needed to reuse industrial wastes from incineration plant solidified matrix. Total cost price, when considering manufacturing capability of the facilities for resourcerizing as 18,000ton was presented 678,664,000 won, as it were, manufacturing cost price was 37,704 won per ton. The results as above has shown that it's possible to use the mixture of waste gypsum/sludge, fly ash/sludge, cement, additions, and solidification matter as substitute of materials like brick, block, interlocking which has proper compressive strength of KS L 5201 and KS F 4004.

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