• Title/Summary/Keyword: Cavity deformation

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A Study on Non-Axisymmetric Ring Forging Using UBET (UBET를 이용한 비축대칭 링 단조에 관한 연구)

  • 배원경;김영호;이종헌;이원희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.63-70
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    • 1994
  • An upper bound elemental technique(UBET) is applied to predict forging load and die-cavity filling for non-axisymmetric ring forging. The finial product is divided into three different deformation regions. That is axisymmetric part in corner, lateral plane-strain part and shear deformation on boundaries between them. The plane-strain and axisymmetric part are combinded by building block method. Also the total energy is computered through combination of three deformation part. Experiments have been carried out with pure plasticine billets at room temperature. The theoretical predictions of the forging load and the flow pattern are in good agreement with the experimental results.

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Microstructural Evolution during High-Temperature Deformation of Coarse-Grained BaTiO3

  • Park, Eun-Tae
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.99-103
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    • 1999
  • Compressive creep of dense polycrystalline $BaTiO_3$, with average grain sizes of 19.3-52.4$\mu\textrm{m}$, has been investigated at 1100-$1300^{\circ}C$ in air or under controlled atmospheres $(10^2-10^5Pa \;O_2)$. Some cavity growth occurred during deformation because of non-steady-state damage accumulation in the form of cavitation. Comparison of the creep data of polycrystalline BaTiO3 with existing diffusivity and creep data for perovskite oxides suggested that deformation of polycrystalline $BaTiO_3$ was controlled by the extrinsic lattice diffusion of barium or titanium.

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Tunnel Convergence and Crown Settlement Using 3D Laser Scanning (3 차원 레이저 스캐닝을 이용한 터널의 천단 및 내공 변위 관측)

  • Lee, Jae-One;Yun, Bu-Yeol
    • Journal of Korean Society for Geospatial Information Science
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    • v.15 no.2 s.40
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    • pp.67-75
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    • 2007
  • There are a number of risks in constructing tunnel-structures. Therefore, the precise and rapid observation about inside deformation of the tunnel is required to prevent these risks from occurring and to secure safety. But currently, the real situation is that the crown settlement, cavity deformation and ground surface settlement rely upon the universal mensuration which uses total station or various kinds of measuring instruments. Recently, according to improvement and progress of measuring technology, three-dimensional laser scanning is used as the method to provide data for maintaining structures. It solves the reliability problem of measuring method for the transformational volume of existing structures, provides data that enables to judge visually by three-dimensioning the shape change of structures and makes it possible to deliberate speedy countermeasure. And it can also be efficiently used in the structure maintenance and field measurement.

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The Prediction of Elastic Deformation of Forging Die to Improve Dimensional Accuracy (단조품의 정밀도 향상을 위한 금형의 탄성변형 예측)

  • Choe, Jong-Ung;Lee, Yeong-Seon;Lee, Jeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2610-2618
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    • 2000
  • In this paper, the elastic deformation of cold forging die has been investigated to improve the accuracy of forged parts with FEM analysis and experiments using the strain gages. In the finite element analysis, two types of analysis are used to predict elastic deformation of die. The one is that dies are considered to be elastic body from initial stage to final one, and the other is that the dies are considered to be rigid body during forging simulation and then considered to be elastic body at elastic analysis. Considering the results of analysis and experiments, it is likely that the analytical results are in good agreement with experimental inspections. The method using the elastic assumption of die relatively takes a lot of time to simulate the forming operation. However, It is better that using an elastic die to predict not only the shape of product but also filling of die cavity.

A study on Cavity Closure Behavior During Hot Open Die Forging Process (열간 자유단조 공정시 내부 공극 압착 거동에 관한 연구)

  • Kwon, Y.C.;Lee, J.H.;Lee, S.W.;Jung, Y.S.;Kim, N.S.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.293-298
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    • 2007
  • Recently, there is a need to produce a large forged part for the flight, shipping, some energies, and military industries, etc. Therefore, an open die forging technique of cast ingots is required to obtain higher quality of large size forged parts. Cogging process is one of the primary stages in many open die forging processes. In the cogging process prior to some open die forging processes, internal cavities have to be eliminated for defect-free. The present work is concerned with the elimination of the internal cavities in large ingots so as to obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis is performed to investigate the overlap defect of cast ingots during cogging stage. The measured flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}-3D$. The calculated results of cavity closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

Numerical simulation of hot embossing filling (핫엠보싱 충전공정에 관한 수치해석)

  • Kang T. G.;Kwon T. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.43-46
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    • 2005
  • Micro molding technology is a promising mass production technology for polymer based microstructures. Mass production technologies such as the micro injection/compression molding, hot embossing, and micro reaction molding are already in use. In the present study, we have developed a numerical analysis system to simulate three-dimensional non-isothermal cavity filling for hot embossing, with a special emphasis on the free surface capturing. Precise free surface capturing has been successfully accomplished with the level set method, which is solved by means of the Runge-Kutta discontinuous Galerkin (RKDG) method. The RKDG method turns out to be excellent from the viewpoint of both numerical stability and accuracy of volume conservation. The Stokes equations are solved by the stabilized finite element method using the equal order tri-linear interpolation function. To prevent possible numerical oscillation in temperature Held we employ the streamline upwind Petrov-Galerkin (SUPG) method. With the developed code we investigated the detailed change of free surface shape in time during the mold filling. In the filling simulation of a simple rectangular cavity with repeating protruded parts, we find out that filling patterns are significantly influenced by the geometric characteristics such as the thickness of base plate and the aspect ratio and pitch of repeating microstructures. The numerical analysis system enables us to understand the basic flow and material deformation taking place during the cavity filling stage in microstructure fabrications.

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A study on structural improvement in multi-cavity mold for ham can lids (햄 뚜껑 금형의 다수 캐비티 금형구조 개선에 관한 연구)

  • Lee, Eun-jong;Choi, Kye-kwang;Kim, Sei-hwan
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.40-44
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    • 2013
  • My company develops, manufactures injection mold and produces thin-walled cosmetics and food containers. Without high quality and low production cost, it is hard to compete in the market. To be competitive, a company has to utilize mold with as many cavities as possible to lower manufacturing cost. Eject plate abrasion and deformation cut down mold lifespan, troubles during injection lower productivity and foreign substances in molds cause abrasion. This study focuses on how to improve mold life and productivity, and to slow down mold abrasion.

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8090A1-Li 합금의 공동화에 미치는 응력상태 및 정수압의 영향

  • 오관영;최준환;이동녕;이혁모;이종수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.329-334
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    • 1992
  • It has been shown that the application of hydrostatic pressure during superplastic forming of 8090A1 can prevent the cavitaiton normally encountered at atmospheric pressure and cavity growth rate factor .eta. in the plane strain state is greater than that in the equibiaxial stress state. .eta. value shows some difference compared to the theoretical value, which seems to be due to the continuous nucletion and coalescence of voids during superplastic deformation. Scatter of measured data of cavity volume fraction seems to be on preferential nucleation of viods on non-uniformly distributed second phase particles in the deforming matrix.

A Study on the Thermal Stresses of the Glass Lens Mold Using in Progressive GMP Process (순차이송 GMP 방식용 유리렌즈 금형의 열응력에 관한 연구)

  • Chang, S.H.;Lee, Y.M.;Shin, G.H.;Yoon, G.S.;Jung, W.C.;Jung, T.S.;Heo, Y.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.289-292
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    • 2007
  • To prevent the damage of glass lens molds and deterioration of glass lenses using in progressive GMP process, a thermal stress and a deformation of the glass lens molds at forming temperature should be considered in the design step. In this study, as a fundamental study to develop a multi cavity mold used in an aspheric glass lens molding, a heat transfer and a thermal stress analysis were carried out for the case of one cavity glass lens mold used in progressive GMP process. Finally, using analysis results, we estimated the thermal stress in a glass lens mold and predicted a modified height of guide ring that determines the forming height of a glass lens.

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Radiological assessment of pectus excavatum in a Pekingese dog

  • Cho, Sung-Jin;Hong, Sun-Hwa;Chung, Yung-Ho;Kim, Ok-Jin
    • Korean Journal of Veterinary Service
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    • v.35 no.3
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    • pp.251-254
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    • 2012
  • Pectus excavatum (PE) is a ventral chest wall deformity, also known as funnel chest, sunken chest, chondrosternal depression or koilosternia. The 4 months old, 1.3 kg intact-female Pekingese dog was evaluated for acute semicoma and convulsion. The client reported that this patient have had chronic loss of appetite, intermittent dyspnea and palpable sunken breast. The other littermates did not show any abnormalities. On physical examination, cachexia (BCS 1/5), concave sternum, flatten thoracic cavity and cardiac murmur were observed. On radiographic study, the caudal sternum cave to vertebrae and narrowing thoracic cavity. The severities of thoracic deformity were evaluated by deformation indices such as-Frontosagittal index (FSI) and vertebral index (VI). Moderate to severe PE was founded by the radiological measurements.