• 제목/요약/키워드: Cavity

검색결과 6,321건 처리시간 0.038초

FAMILY MOLD의 유동 밸런스와 금형 내압에 관한 연구 (A Study on Flow Balance and Cavity Pressure in Family Mold)

  • 김태철;이대근;홍기복;김영근;박인수
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.603-607
    • /
    • 2002
  • Cavity pressure is a factor of what is occurring inside the mold and is used as one of the process parameters that control the overall injection molding cycle. The insight of cavity pressure is able to predict part quality and optimum process condition. In this paper, it is adapted ejector pin sensor to measure the cavity pressure and investigates the flow balance and the cavity pressure according to different runner thickness for adjusting the flow balance. Flow balance is very important to have not the poor results such as flash and warpage in the family mold. This paper predicted flow balance and cavity pressure using CAE analysis tool and compared with the test results. The results of analysis and test have a good agreement with the cavity pressure profile and flow pattern of the test.

  • PDF

다수캐비티 사출금형에서 충전 불균형이 성형 품질에 미치는 영향 (The Effect of Filling Imbalances on the Molding Quality in the Multy-Cavity Injection Mold)

  • 한동엽;정영득
    • 한국금형공학회:학술대회논문집
    • /
    • 한국금형공학회 2008년도 하계 학술대회
    • /
    • pp.89-94
    • /
    • 2008
  • The injection molding process is a predominant method for producing plastic parts. In order to maximize productivity and molding quality in a injection mold, it is important that each cavity in a multi-cavity injection mold is identical. This requires that cavity dimensions should be identical and delivery system of melt to each cavity have to be the same. Despite the geometrically balanced layout in multi-cavity injection mold more than 4 cavities, it has been observed that the filling in each cavity results in imbalances. Most of cases, this phenomenon of filling imbalances have a bad effect on dimension accuracy, warpage, molding appearance and strength of molding parts. In this study, experiment were conducted to investigate the effect of filling imbalances on the molding quality(surface gloss, shrinkage, tensile strength) in the multy-cavity injection mold.

  • PDF

직육면체 캐비티의 다중 모드 특성및 표면파 모드 특성 측정 (Measurements of multimode characteristics including surface wave mode in a dielectrically loaded rectangular cavity)

  • 김채영;김윤명;라정웅
    • 전기의세계
    • /
    • 제28권4호
    • /
    • pp.47-52
    • /
    • 1979
  • Total number of resonant modes in a microwave oven cavity may be maximized for a given frequency bandwidth to obtain more uniform power distribution by choosing proper size of the cavity. The total number of modes is calculated for a dielectrically loaded rectangular cavity and its size is suggested here for which the change in the number of modes is less sensitive to the change of dielectric layer thickness and its total number of modes is maximized in a given range of cavity sizes. A prove coupled rectangular cavity is constructed and the total existing modes are measured to see the change of modes depending on the dielectric layer thickness and the cavity size. Surface wave mode existing in the dielectric layer is confirmed by measuring Q and the input impedance of the cavity for this mode, which closely compares with the calculation.

  • PDF

상류 캐비티로 인한 실린더 주위의 유동장 변화 (Horseshoe Vortices variation around a Circular Cylinder with Upstream Cavity)

  • 강경준;김동범;송성진
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회B
    • /
    • pp.2625-2630
    • /
    • 2008
  • Horseshoe vortices are formed at the junction of an object immersed in fluid-flow and endwall plate as a result of three-dimensional boundary layer separation. This study shows preliminary results of the kinematics of such horseshoe vortices around a circular cylinder with a cavity (slot) placed upstream to disturb the primary separation line. Through the cavity, no mass flow addition (blowing) or reduction (suction) is applied. The upstream cavity weakens the adverse pressure gradient before the cavity. With the upstream cavity, a single vortex is found to form immediately upstream of the cylinder whereas a typical two vortex system is observed in the absence of the cavity. Furthermore, the strength of the single vortex tends to be reduced, resulting from the interaction with the separated flow convecting directly towards the leading edge of the cylinder.

  • PDF

An Intelligent Cavity Layout Design System for Injection Moulds

  • Hu, Weigang;Masood, Syed
    • International Journal of CAD/CAM
    • /
    • 제2권1호
    • /
    • pp.69-75
    • /
    • 2002
  • This paper presents the development of an Intelligent Cavity Layout Design System (ICLDS) for multiple cavity injection moulds. The system is intended to assist mould designers in cavity layout design at concept design stage. The complexities and principles of cavity layout design as well as various dependencies in injection mould design are introduced. The knowledge in cavity layout design is summarized and classified. The functionality, the overall structure and general process of ICLDS are explained. The paper also discusses such issues as knowledge representation and case-based reasoning used in the development of the system. The functionality of the system is illustrated with an example of cavity layout design problem.

Family 금형의 충전 밸런스를 위한 실험적 연구 (An experimental study for the filling balance of the family mold)

  • 차백순;이병옥;박형필
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
    • /
    • pp.132-140
    • /
    • 2005
  • It is well known that the family-mold has an advantage to reduce the cost for production and mold. However, defects are frequently occurred by over packing the smaller volume cavity during molding, especially whorl the family-mold has a volumetric difference between two cavities. In this study, we confirmed the cavity-filling imbalance by the temperature and the pressure sensors, and developed a variable-runner system for the cavity-filling balance. We carried out experiments fur balancing the cavity filling in the family-mold with the variable-runner system, and confirmed a balanced cavity-filing through analyzing the temperature and pressure change in each cavity as the cross-sectional area of the runner changed. We also examined the influence of the injection-speed to the balancing-capability of the variable-runner system in the experiment.

  • PDF

성형조건에 따른 캐비티의 내압분포 분석 (An analysis of cavity pressure for various injection molding conditions)

  • 김동우;김수영;신광수;김도운;김기윤;류민영
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.293-296
    • /
    • 2008
  • Injection molding operation consists of filling, packing, and cooling phase. The highest pressure is involved during the packing phase among the operation phases. Cavity pressure depends upon velocity to pressure switchover time and magnitude of packing pressure. The cavity pressure is directly related to stress concentration in the cavity of mold. Thus the observation and control of cavity pressure is very important to prevent mold cracking. In this study, cavity pressures were observed for operational conditions using the commercial CAE software, Moldflow. Operational conditions were velocity to pressure switchover time and packing pressure. Cavity pressures were also measured directly during injection molding. Simulation and experimental results showed good agreement.

  • PDF

초음속 Cavity 유동에 관한 수치해석적 연구 (A Computational Study of the Supersonic Cavity Flow)

  • 정성재;곽종호;김희동
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2004년도 제23회 추계학술대회 논문집
    • /
    • pp.23-26
    • /
    • 2004
  • A computational analysis has been conducted to investigate the detailed flow structure inside a supersonic cavity. The free stream Mach number and Reynolds number are 1.83 and $6.02\times10^5$ respectively. In the present study, the depth and width of the cavity are changed to investigate the effect of the cavity dimensions. A fully implicit finite volume scheme is applied to solve the three-dimensional, steady, unsteady, compressible, Navier-Stokes equations. The computed results are validated with the previous experimental data available. The present computation provides reasonable predictions of the cavity flow, compared with experimental results. The obtained results show that a shock wave is generated in front of the downstream edge of the cavity and the dominant frequencies of the pressure oscillations inside the cavity were obtained.

  • PDF

성덕대왕신종의 명동과 간극의 공명조건 (Resonance Condition of the Resonance Cavity and Air Gap in the Sacred Bell of the Great King Seongdeok)

  • 김석현;정원태;강연준
    • 한국음향학회지
    • /
    • 제30권4호
    • /
    • pp.223-230
    • /
    • 2011
  • 한국종은 지면으로부터 일정한 간극을 두고 매달리며, 종 아래에 명동이라고 불리는 독특한 음향학적 요소를 갖고 있다. 간극과 명동의 적절한 설계는 공명효과에 의하여 종소리를 극적으로 증폭시킨다. 종체의 내부공동과 간극, 그리고 명동으로 구성된 음향공동계는 공명주파수와 모드를 갖는데, 공명주파수가 종체의 고유진동수에 일치하게 되면, 그 주파수성분이 크게 증폭된다. 이 연구는 성덕대왕신종을 대상으로 간극효과를 고려한 명동의 공명조건을 처음으로 제시한다. 공명조건을 구하기 위하여 신종의 실제 치수를 사용하여 SYSNOISE를 이용한 경계요소해석을 수행하였다. 또한, 계절에 따른 기온의 차이가 공명조건에 어떠한 영향을 미치는가를 규명하고, 가변형 명동의 개념을 제시함으로써, 현장에서 온도차를 보정하여 정확한 공명조건을 구현시킬 수 있는 방안을 제공한다.

Cavity를 이용한 초음속 연소기 내의 혼합특성 (Mixing Characteristics in Supersonic Combustor with a Cavity)

  • 오주영;배영우;김기수;전영진;이재우;변영환
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2005년도 제24회 춘계학술대회논문집
    • /
    • pp.359-363
    • /
    • 2005
  • 스크램제트 엔진은 대기중의 공기를 흡입하여 연소실에서 초음속으로 연소하는 방식으로 짧은 시간 동안 연료와 공기가 혼합하고 연소되어야하는 특징이 있다. 연료와 공기 혼합을 증대하는 방법은 여러 가지가 제시되었다. 이중 자유류 마하수 2.5의 단일분사 방법에서의 cavity를 이용한 혼합증대 특성을 알아보기 위해 수치해석을 수행하였다. 수치해석은 상용코드인 CFD-Fastran의 3차원 Navier-Stokes 방정식과 Menter SST(Shear Stress Transport) 난류모델을 적용하였다. cavity 뒤쪽 0.5 cm 떨어진 곳에 지름 0.1cm의 Jet 분사구를 통해 수직분사를 시켜 cavity의 유무에 따른 혼합특성을 살펴보았고, cavity에 대한 영향을 알아보기 위해 $3\times2\times1\;cm$ 크기의 cavity를 사용했다. 계산된 결과는 동일조건의 실험으로 검증하였고 이를 통해 cavity에 의한 혼합증대 특성을 확인할 수 있었다.

  • PDF