• Proceedings of the Membrane Society of Korea Conference
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• 1996.04a
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• pp.53-54
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• 1996

최근의 산업발달로 고품위, 고순도의 제품을 얻기 위한 분리 공정 분야의 중요성이 대두되는 가운데 경우에 따라서는 지금가지 보편적으로 이용해 오던 증류, 추출 등의 공정들보다 더욱 효과적이고 경제적인 방법인 막분리 기술이 지속적으로 발전을 거듭해 오고 있다. 막분리 분야에서는 무기막 분야보다는 주로 고분자 분리막이 공업적으로 더 많이 응용되어 왔으나, 조업 조건상 때로는 사용에 제한을 받는 경우도 있다. 무기막의 발전은 고분자막을 사용할 수 없었던 조업 분야에 막분리 기술을 확대시켜 나갈 수 있는 계기를 마련할 수도 있다. 이에 본 연구에서는 시판되는 막의 결손 부분을 선택적인 방법으로 caulking하는 방법을 시도하였고, caulking전후의 기체와 액체의 투과도와 PEG/water 혼합물의 rejecting test를 비교해서 caulking의 효율성 여부를 판단하였다.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.6
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• pp.37-46
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• 2003

This paper is to predict quality deterioration resulting from a caulking process of yoke which is a part of automotive steering system. The caluking is a plastic deformation process involving such as impact of high speed tool, contacts between part and fixtures and strain rate sensitivity of the part material. Elaborate application of finite element method is neccesary to calculate changes of part dimensions because they fall into a level of tolerances. Simple work hardening and strain rate sensitive model is proposed fur the material and applied for the simulation by using Abaqus which is able to cater for elastoplastic rate sensitive material and contacts. Numerical results of test models that represent tensile bar and tensile plate are compared with material data inputs. Dimensional changes for the yoke are calculated from simulations and compared to the mesurements and they show good agreement. The method presented here with the material model proved to be valuable to assess quality deterioration for similar metal forming processes.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.2
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• pp.324-330
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• 2013

The dispersion of acoustic noise during the turn-on and turn-off switching of HEV(hybrid electric vehicle) relay was experimentally analyzed to identify the reason for the dispersion of noise level. An effective method was proposed to reduce the dispersion of noise level. First, a method to wrap the side of moving core with a tape was adopted to reduce the transverse vibration. It enabled the moving core to make a consistent motion and reduce the dispersion of noise level from switching operation of relay. Second, the dispersion of noise level from vibration transmission of parts such as the outer frame and yoke caulking part of relay were tested to find out main sources. From this result, it was identified that the yoke caulking part made inconsistent transient vibration and noise dispersion.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.1
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• pp.99-107
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• 2008

There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that strength of mechanical press-Joining (MPJ) for spin drum is improved to attain that target. MPJ of spin drum is composed of seaming and caulking process. Because Seaming process of MPJ has various design factors such as thickness, bending radius, seaming width, caulking press width and the dynamic factor such as multistage plastic working, elastic recovery, residual stress, the optimum conditions can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor during drum MPJ and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.9
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• pp.1077-1082
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• 2011

Ball joint is a rotating and swiveling element that is typically the interface between two parts. In an automobile, the ball joint is the component that connects the control arms to the steering knuckles by playing a role of bearing. The ball joint can also be installed in linkage systems for motion control applications. This paper describes the simulation strategy for a ball joint analysis, considering manufacturing process. Its manufacturing process can be divided into plugging and spinning. Then, the interested response is selected as the stress distribution generated between its ball and bearing. In this paper, a commercial code of NX DAFUL 2.0 using an implicit integration method is introduced to calculate the response. In addition, the gap analysis is performed to investigate the fitness. Also, the optimum design is suggested through case studies.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1511-1516
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• 2007

Because Seaming process of MPJ (Mechanical Press Joining) has various design factors such as thickness, bending radius, seaming width, caulking press width and the dynamic factor such as multistage plastic working, elastic recovery, residual stress, the optimum conditions can't be easily determined. Using a design of experiment based on the FEM, which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor during drum MPJ and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.

• Journal of KSNVE
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• v.11 no.2
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• pp.307-314
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• 2001

This study aims to provide fundamental data for enhancing the sound insulation performance of windows. For this study, windows composed of various types and thicknesses, were classified into five categories； fixed, single, double, triple and airtight, and then tested. In order to analyze their sound insulation characteristics and performances. test results were rated using methods such as D, STC, Ts and arithmetical mean. It was found that the sound insulation performance of windows is affected due to their type rather than the thickness of the glass. It was also found that when gap between the inner and outer frames was filled with caulking material, the sound transmission loss at high frequency bands was greatly improved. Therefore, the sound insulation performance of windows would be enhanced by minimizing the gap between frames.

• Proceedings of the Korea Concrete Institute Conference
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• 2003.11a
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• pp.581-586
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• 2003

The objective of this study is to evaluate the injection performance of crack repair method in concrete structure. To improve the quality of the concrete structure caulking material was injected into the crack of building that were planned to be demolished and injection properties of various repair method were compared and assessed according to type of crack. Results from the test showed that when cracks and injection port were integrated and the injection port wasn't blocked repair material was able to be injected even below around 40㎏/㎠ pressure. Moreover, effective pressure each type of packer showed wide range varying from 200-400㎏/㎠. As for drill method for injection port, core drill method has shown to be more effective compared to the air pump method

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.1
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• pp.102-111
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• 2017

An automobile ball joint is the element for connecting the control arm and the knuckle arm, allowing rotational motion. The ball joint consists of the stud, plug, socket, and seat. These components are assembled through the caulking process that consists of plugging and spinning. In the existing research, the pull-out strength and gap stiffness were calculated, but we did not consider the uncertainties due to the numerical analysis and production. In this study, the uncertainties of material property and tolerance are considered to predict the distributions of pull-out strength and gap stiffness. Also, pull-out strength and gap stiffness are predicted as the a distribution rather than one deterministic value. Furthermore, a robust design applying the Taguchi method is suggested.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.153-158
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• 2000

This paper addresses an intelligent robot control system using an off-line programming to teach a precise assembly task of electronic components in a flexible way. The investigated task consists of three job: heat caulking test, soldering on a circuit board, and checking of soldering defects on the back cover of a camera. This study investigates the remodelling of the most complicated cell in terms of the accuracy and fault rate among the twelve cells in a camera back-cover assembly line. We have attempted to enhance back-cover assembly line. We have attempted to enhance soldering quality, to add task flexibility, to reduce failure rate, and to increase product reliability. This study modifies the cell structure, and improves the soldering condition. The developed all system implements the real-time control of assembly with vision data, and realized an easier task teaching on off-line programming.