• Title/Summary/Keyword: Castings

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Mechanical Properties for Major Parts in Agricultural Machinery (II) - Comparison for Suitability in Chemical Ingredient - (농업기계 주요부품의 기계적 성질에 관한 연구 (II) - 화학성분의 적합여부에 따른 비교 -)

  • 최규홍;권순홍
    • Journal of Biosystems Engineering
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    • v.23 no.2
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    • pp.187-194
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    • 1998
  • This study was carried out to investigate mechanical properties o major part for agricultural machinery in Korea. The results are as follows ; 1. The mechanical Properties for heat resisting steel bars, alumium alloy castings, carbon steel for machine structural use, chromium molybdenum steels, high strength brass castings and carbon tool steels are proper for Korean standard. 2. The mechanical properties fir spring steels used to mould board, share of plow and blade of rotary are not suitable to Korean standard. Ⅰ think that a counterplan for quality rising is necessary such as supply of good quality materials and improvement of new materials in Korean agricultural machinery.

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Mechanical Failures and Design of High Pressure Die Casting Tools (고압 다이캐스팅 툴의 파괴 및 설계)

  • 박용국
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.60-66
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    • 1998
  • The horizontal cold chamber pressure die casting produces a variety of net shape, complicate-geometry castings with desired mechanical properties. dimensional tolerance, and surface finish. However, top quality castings can be achieved only when optimal performance of thecold chamber (shot sleeve )and plunger is maintained druing the molten metla injection phase of the process. Unforturately, inreality , shot sleeves deteriorate fast and sometimes fail catastrophically due to incorrect design. These early and unexpected failures of shot sleeves cost die casters money and productiivity. To prevent promature failures of shoe sleeves major faulure mechanisms were investigated. with the aid of analyticla solutions robust design criteria for shot sleeves have been developed. The data directly obtained from failed shot sleeves in the die casting industry for automotive parts, support a strong correlation between design and filures. by applying these design criterial we expected premature faulures of shot sleeves can be avoided in die casting industry.

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Coupled Analysis of Heat Transfer, Fluid Flow and Solidification in the Filling of Castings (용탕충진과정에 있어서 열 및 유동을 포함한 2차원 응고해석)

  • Kim, Sung-Bin;Cho, In-Sung;Kim, Jin-Su;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.13 no.5
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    • pp.424-431
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    • 1993
  • A Numerical technique has been developed for the coupled heat transfer and fluid flow calculation during the casting process. In this method the SMAC technique was coupled with the concept of Volume of Fluid(VOF) to calculate melt free surface and velocity profiles within the melt, and the Energy Marker method coupled with the finite difference method was proposed for the convective and conductive heat transfer analysis in the casting. When comparing numerical calculations with experimental observations, a close correlation was evident. It has been shown that this technique is useful for proper gating and casting design, especially for thin-walled castings.

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Study on Phosphate Investment for High Temperature Precision Castings(II);The Effect of MgO on the characteristics of the Investment (고온정밀주조용 인산염계 매몰재에 관한연구(II);매몰재의 특성에 미치는 Mgo의 영향)

  • SunWoo, Jung-Ho;Lee, Jong-Nam
    • Journal of Korea Foundry Society
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    • v.5 no.2
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    • pp.97-108
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    • 1985
  • In order to investigate the effect of magnesia clinker on the characteristics of the investments, temperature change during setting, setting time, compressive strength and thermal expansion of the investments were measured, and x-ray analyses were also performed. The investments were prepared in accordance with variation of the content and the particle size of magnesia clinker respectively. From this experiment, the results were summarized as follows; 1. Temperature of the investments during setting rapidly increased with increase of MgO contents and decrease of the particle size of magnesia clinker. 2. Setting time decreased with increase of MgO contents and decrease of the particle size of magnesia clinker. 3. Compressive strength increased with increase of MgO contents and decrease of the particle size of magnesia clinker. 4. Thermal expansion decreased with increase of MgO contents and decrease of the particle size of magnesia clinker. From the above results, the investment which contains 8% of MgO (270-325mesh) could be recommended for phosphate investment castings.

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In-situ X-Ray Observation of Shrinkage Defect of the Aluminum Alloy Castings (X-ray 실시간 관찰에 의한 알루미늄 합금의 응고 결함 관찰)

  • Cho, In-Sung;Kim, Jung-In;Lim, Chae-Ho
    • Journal of Korea Foundry Society
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    • v.30 no.5
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    • pp.174-178
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    • 2010
  • In the present study, in-situ real-time observation with an X-ray radioscopic facility was carried out on pure aluminum and aluminum alloy solidification. The three kinds of aluminum alloys, such as pure aluminum, Al-8.5%Si alloy, commercial A356 (AC4C) alloys, were used in the present study. The formations of the shrinkage defects in the castings were visualized and different formation phenomena for different aluminum alloys were investigated.

THE EFFECT OF INVESTMENT'S W/P RATIO ON THE FIN OF PARTIAL DENTURE METAL CASTINGS (매몰재의 혼수비가 국부의치 금속구조물의 Fin에 미치는 영향에 관한 실험적 연구)

  • Choi, Sub-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.16 no.1
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    • pp.45-47
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    • 1978
  • We use investment to retain the mould of the wax pattern in making dental metal castings. A fin on the metal casting is occasionally formed due to several factors. The factors making the fin are improper burn out time and temperature, improper W/P ratio of investment and lining of asbestos in casting ring. The purpose of this study is to investigate the effect of W/P ratio of investment on the fin formation. Except the W/P ratio of investment which used to invest the wax pattern, the study was done under same condition; burn out time and temperature, W/P ratio of refractory cast(W/P=0.12) and asbestos lining in casting ring. The obtained result is that the fin is more likely to be formed on the casting which invested with higher W/P ratio of investment to that of refractory cast.

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The Effects of Pattern Coatings on the Solidification of Pure Aluminum Castings and the Thermal Behavior of Molds in FMC Processes (FMC법에서 모형 도형제가 순알루미늄 주물의 응고와 주형의 열적거동에 미치는 영향)

  • Cho, N.D.;Kim, Y.N.
    • Journal of Korea Foundry Society
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    • v.7 no.2
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    • pp.122-132
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    • 1987
  • Full mold casting process is a new technique offering numerous advantages and promising possibilities. The present study is aimed to bring out the results of experiments carried out to study the effect of pattern coatings on the solidification of 99.5% pure aluminum plate-shaped castings in the various sand molds and the thermal behavior of the molds. The results of the investigation indicate that (i) with increase in pattern coating thickness, the relative chilling power decreases gradually for silica and increases for zircon coating, and (ii) the application of a pattern coating significantly reduces the maximum interface temperature by the mold which is more pronounced in the case of thinner mold wall. The investigation also indicates that Chvorinov's rule is not found to be valid for the casting in the full mold, with or without pattern coating. Therefore in full mold process, the pattern coating thickness will be a very important parameter in the study of thermal behavior.

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