• Title/Summary/Keyword: Casting materials

Search Result 1,155, Processing Time 0.029 seconds

Degasser for Products Produced Using Research to Improve the Quality (제품생산 시 탈가스 장치를 이용한 품질향상에 관한 연구)

  • Kang, Seog Joo
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.15 no.8
    • /
    • pp.4713-4716
    • /
    • 2014
  • Several methods that have been used to manage a degasing process in recent years, such as an injection method that uses aluminum molten metal powder and chemicals, and the input method that supplies argon and nitrogen, or chlorine gas using a gas blow-tube. On the other hand, these methods have some problems, and it is a difficult process to handle pollution due to the production of considerable toxic gases, such as chlorine and fluoride gas, irregular effects, and lowering work efficiency due to the excessive processing time. The problems that are most fatal are the production of considerable sludge due to a reaction of aluminum molten metal with chemicals, loss of metals, and the decreasing life of refractory materials. To solve these problems, this study developed a technology that is related to continuous casting of molten aluminum metal and monolithic degasing apparatus.

Effect of Fe, Mn Contents of Al-9wt%Si-0.3wt%Mg Alloys on the Thickness of Die Soldering Reaction Layer for SKD61 Die Steel (SKD61 금형강의 소착 반응층 두께에 미치는 Al-9wt%Si-0.3wt%Mg 합금의 Fe, Mn 영향)

  • Kim, Heon-Joo;Cho, Chi-Man;Jeong, Chang-Yeol
    • Journal of Korea Foundry Society
    • /
    • v.29 no.4
    • /
    • pp.169-175
    • /
    • 2009
  • Effect of iron and manganese contents on die soldering reaction has been studied in Al-9wt.%Si-0.3wt.%Mg alloy. Ternary ${\alpha}_{hcp}-Al_8Fe_2Si$ and ${\alpha}_{bcc}-Al_8Fe_2Si$ intermetallic compounds formed by interaction diffusion between Al-Si-Mg system alloy melt and SKD61 die steel surface. Thickness of soldering reaction layer in die steel surface decreased as Fe and Mn contents of the melts increased : When Fe content of Al-9wt.%Si-0.3wt.%Mg melts at constant 0.5wt%Mn content was 0.15wt.%, 0.45wt.% and 0.6wt.%, thickness of soldered layer of each alloy was $64.5{\mu}m,\;57.3{\mu}m$ and $46.9{\mu}m$ respectively. For Mn content of the alloy melts at constant 0.45wt.%Fe content was 0.30wt.%, 0.50wt.% and 0.70wt.%, thickness of soldered layer of each alloy was $66.1{\mu}m,\;57.3{\mu}m$ and $48.3{\mu}m$ respectively.

Fabrication of Metal Matrix Composites and Development of Forming System in Mashy State (반응고법에 의한 금속복합재료의 제조 및 성형 시스템의 개발)

  • 강충길;김현우;김영도
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.14 no.3
    • /
    • pp.581-593
    • /
    • 1990
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by strirring of Al7075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semi-solid alloy. The possibility o homogeneous fiber-reinforce aluminum alloy by addition of $Al_{2}$O$_{3}$ short fibers with vigorous agitation was investigated. The billet of composite materials was fabricated by squeeze casting, and homogeneous dipersion state of fibers in billet of fabricated metal matrix composites was observed. A slurry of semi-solid short fiber metal matrix composites is used in the direct rolling process, and this process showed the fabrication possibility of metal matrix composite sheets. The fabricated sheet was tested regarding vickers hardness, elongation and micro-structure. It has become clear that mashy state processing and working are very useful to obtain parts of composites material closed to near net shape.

A Field Construction of PSC Girders with 60MPa Cast-in-Place High-Strength Concrete (60MPa급 현장 타설 고강도 PSC 거더의 시험 시공)

  • Min, Kyung-Hwan;Yang, Jun-Mo;Cheong, Hai-Moon;Ahn, Tae-Song;Yoon, Young-Soo
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2008.04a
    • /
    • pp.405-408
    • /
    • 2008
  • The most effective factors that improve sections and elongate spans of the prestressed concrete girders are shapes of sections and strengths of concretes, and the concrete strength is more influenced to enhance the allowable tensile strength on top and bottom fibers than increasing of flexural strength of girders. In this study, 60 MPa high-strength prestressed concretes were constructed at the Wonsoo Bridge where in the 1st section of expanding constructions of the Nonsan to Junjoo Expressway, the high-strength concrete was placed on the eight- 35 meters simple span IPC girders of four lanes of Nonsan direction. During casting of girder concretes, quality controls were carried out with continuing controls of surface moistures and corrections of the unit water using the air-meter methods right after batching. It was confirmed that compressive strengths of girder concretes ensure the target strength and the heat of hydrations of girder concrete were measured. Though using same materials and constructing methods, there're a wide range of strengths of each girder, so, when high-strength concretes cast in the place hereafter, a countermove should be prepared.

  • PDF

The effect of repeated porcelain firings on corrosion resistance of different dental alloys

  • Tuncdemir, Ali Riza;Karahan, Ismail;Polat, Serdar;Malkoc, Meral Arslan;Dalkiz, Mehmet
    • The Journal of Advanced Prosthodontics
    • /
    • v.5 no.1
    • /
    • pp.44-50
    • /
    • 2013
  • PURPOSE. The aim of this study was to evaluate the effects of repeated porcelain firing process on the corrosion rates of the dental alloys. MATERIALS AND METHODS. Cr-Co, Cr-Ni and Pd-Ag alloys were used for this study. Each metal supported porcelain consisted of 30 specimens of 10 for 7, 9 and 11 firing each. Disc-shaped specimens 10 mm diameter and 3 mm thickness were formed by melting alloys with a propane-oxygen flame and casted with a centrifuge casting machine and then with the porcelain veneer fired onto the metal alloys. Corrosion tests were performed in quintuplicate for each alloy (after repeated porcelain firing) in Fusayama artificial saliva solution (pH = 5) in a low thermal-expansion borosilicate glass cell. Tamhane and Sheffe test was used to compare corrosion differences in the results after repeated firings and among 7, 9 and 11 firing for each alloy. The probability level for statistical significance was set at ${\alpha}$=0.05. RESULTS. The corrosion resistance was higher (30 mV), in case of 7 times firing (Commercial). On the other hand, it was lower in case of 11 times firing (5 mV) (P<.05). Conclusion. Repeated firings decreased corrosion resistance of Pd-Ag, Cr-Co and Cr-Ni alloys. The Pd-Ag alloy exhibited little corrosion in in vitro tests. The Cr-Ni alloy exhibited higher corrosion resistance than Cr-Co alloys in in vitro tests.

Study of Mechanical Property of Metal by Changing the Conditions of Metal 3D Printing Parameter (금속 3D 프린터 제작조건 변화에 의한 금속소재 물성변화연구)

  • Noh, Yong-oh;Rhee, Byung-ho;Park, Sun-hong;Han, Yeoung-min;Bae, Byunghyun;Kim, Young-june;Cho, Hwang-rae;Hyun, Seong-yoon;Bang, Jeong-suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2017.05a
    • /
    • pp.849-855
    • /
    • 2017
  • The development of a staged combustion cycle engine with higher perfomance is essential to provide higher transport capability of space launch vehicles. The combustor head of engine has a cone-shaped head and its manifold of combustor has a very complicated structure. The head and manifold have been manufactured by casting or machining methode. Metal 3D printing technologies are recently known as one of promising methods to improve manufacturing process for them because they are possible to over come limitations of the two methods. In this paper, a selective laser sintering method is used to make test materials and their physical properties are studying by changing its operation parameters to establish the better processing conditions. It is found that the 3D printing method is acceptable to manufacturing the head or manifold of combustor for staged combustion cycle engine.

  • PDF

Management of Earthworm Casts using Pesticides and Tea Tree (Camellia oliefera) Extracts in Turfgrass of Golf Courses (골프장에서 차나무류 추출물과 화학 방제제를 이용한 지렁이 분변토 발생 관리)

  • Shin, Chong Chang;Kim, Jong Kyung;Choi, Sung Hwan;Jeon, Byungduk;Lee, Dong Woon
    • Weed & Turfgrass Science
    • /
    • v.5 no.1
    • /
    • pp.35-41
    • /
    • 2016
  • Earthworm cast is a harmful factor which reduces the uniformity of management of turfgrass and play quality in golf courses and playground. This research was conducted to carry out the efficacy of some pesticide (bifenthrin GR + clothianidin GR, ethoprophos GR, imidacloprid SC, picoxystrobin WG, thiophanate-methyl WP) and tee tree (Camellia oliefera) extracts against reducing earthworm cast in golf courses. All tested materials were acted reducing earthworm cast, thiophanate-methyl among them showed the highest effect reducing earthworm casts in golf courses. Tea tree extracts was occurred similar efficacy among tested chemical pesticides. However, pellet type byproduct of tea seed extract and liquid formulation of tea tree extract were better than granule formulation of them. Byproduct of tea seed and tea tree extract can be used for alternative biological management material for reducing earthworm cast in heavily casting occurrence area.

A Study for Application of Polycarboxilic Type Admixture to Precast High-Strength Concrete Piles (프리캐스트 고강도 콘크리트(PHC) 파일에 조강형 폴리카본산(PC)계 혼화제의 적용에 관한 연구)

  • Yi, Seong Tae;Noh, Jae Ho;Park, Chul Ju;Heo, Hyung Seok
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.15 no.1
    • /
    • pp.263-270
    • /
    • 2011
  • In this study, the performance of Poly-Naphthalene Sulfonate (PNS) type-admixture used widely in South Korea and Polycarboxilic type-admixture(i.e., WF2000) developed in the J company of the domestic, for precast concrete products produced in the factories, was evaluated. With the 20% reduced usage of WF2000 compared to PNS type-admixture, workability was considerably improved due to high water-reducing ratio, accelerating effect of concrete setting and accelerant dispersant action, which the product has, under the high temperature. In addition, the development of initial and long-term strengths of PHC plies was predominant. For WF2000, it is also possible to correspond with the change of original materials and environmental conditions since the control of water-reducing and supporting forces is feasible. Accordingly, it was noted that WF2000 is superior for deterioration of production & workability and bad casting problems in summer and the solution of initial strength reduction problem due to the delay of setting in winter.

Field Applicability Assessment of Controlled Low Strength Material for Sewer Pipe using Excavated Soil (굴착토를 활용한 유동화 채움재의 현장 적용성 평가)

  • Kim, Young-Wook;Lee, Bong-Chun;Jung, Sang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.7 no.4
    • /
    • pp.349-357
    • /
    • 2019
  • Controlled low strength material(CLSM) has been developed using variety of material such as excavated soil, industrial by-product and industrial waste. But theses research limited at laboratory test and failed at commercialization. So in this paper evaluates CLSM used excavated soil characteristics such as flowability, bleeding rate, early strength for following process and 28day strength for re-excavatability. Also, various mix proportion of CLSM by water-binder ratio and soil-binder ratio were evaluated in laboratory. And derive the optimized CLSM mix proportion for using at field application test by movable batch plant. After applying CLSM at trench, evaluate core sample strength and excavatability by shovel, pickax and excavator for verify re-excavation. Furthermore, measure the level change after casting CLSM to inspect subsidence stability. As results of these assessments, not only confirmed the characteristics of CLSM at field but the fillability around pipe and subsidence stability.

Product Design and Development Research Culture that is Based on Local Cultural Assets Baekje - Focusing on the Kitchenware Handle Design - (백제권 문화재를 기반으로 한 문화상품 디자인 개발연구 - 주방용품 손잡이 디자인을 중심으로 -)

  • Kim, Chung Ho;Kang, Ho Yang
    • Journal of the Korea Furniture Society
    • /
    • v.23 no.4
    • /
    • pp.364-371
    • /
    • 2012
  • I designed a dietary life kitchen utensils which is focused by the shape of split bamboo that has meaning of health and safety and the shaman who is the religion and incantation performer, and who solve problems, which are impossible to solve in common methods, by borrowing the power and granting the meaning which is connected with transcendent existence and principal. Having closest relation with human being's diet culture is being changed with adding beauty instead of the part of simple practical aspect in our normal life. I tried to show incantation effect with keeping the characteristic of kitchen utensils by granting the symbolic meaning of shamanism which is the shelter that is projected the desire of human beings. the materials were produced of an ebony and steel and varnished with lacquer for coloring. For hand shape, which is hard to treat in irregular forms, the religious image of shamanism was formed by casting which expresses the touch of an ebony and the cold characteristic of metal. an overall design doesn't detail excessively distort or largely transform the form of dietary utensils, keeps its individuality, and emphasizes the image by figuring a grip part which a human can see and a body can approach. in addition, I try to show a point that shamanism has affected human life for long time and symbolic meaning of bamboo-shape shows health and safety. And these things vest with each dietary life tools and should be the role of enzyme about the effect of human life.

  • PDF