• 한국산학기술학회논문지
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• 제21권6호
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• pp.482-489
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• 2020

본 연구의 목적은 소비자 및 현장의 니즈에 부합하면서 다이캐스팅으로 생산할 수 있는 커플링 부품을 개발하고자 하였으며, 유동 및 응고해석을 기반으로 다이캐스팅 금형 설계, 제작, 및 사출조건 최적화 도출을 실시하였고 사출된 제품의 측정 및 평가를 수행하였다. 유동해석을 통하여 캐비티 내부가 100 % 충진되기 위한 적정한 사출조건은 용탕의 온도 670 ℃, 사출속도 1.164 m/s, 충진압력 6.324~18.77 MPa로 분석되었다. 또한, 응고율이 69.47 %일 때 4개의 캐비티 모두에서 100 %에 근접하는 응고가 발생됨을 알 수 있었으며, 이를 기초로 시사출 조건설정 등에 응용하였으며 그 결과 사이클 타임은 약 6.5초로 도출되었다. 다이캐스팅으로 시사출된 제품의 표면 및 내부의 품질 검사를 수행한 결과 성형불량 및 기공 등의 결함은 전혀 발견되지 않았으며, 주요 개소의 치수를 측정한 결과 모든 항목에서 허용하는 공차 이내의 값을 보였다. 또한, 게이트로부터 약 45 mm 이격된 곳의 평균 경도값은 97.7(Hv)로 나타나는 등 전체적으로 양호한 치수 및 품질의 부품을 제작할 수 있었다.

• 대한치과기공학회지
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• 제28권1호
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• pp.177-198
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• 2006

This study purposed to offer basic data for safety education of the dental laboratory technology after the investigation of how much the students in the dept. of dental laboratory technology are aware of the danger of each instrument, equipment or laboratory procedure that they use during laboratory and how much they demand safety education for this. The objects for this study were 423 students who were in the dept. of dental laboratory technology. In this regard, four colleges which have the dept. of dental laboratory technology were randomly selected to do a questionnaire survey. SPSS 12.0 was used to analyze the collected data. The results were as follows: As for satisfaction with their major, the respondents answered Satisfied (59.1%), Average (35.5%) and Dissatisfied (5.4%). In terms of the production process of a partial denture, they considered casting, polishing the casting body, polishing denture and burn out were most dangerous in order. As for the production process of a full denture, what they regarded as the most dangerous in order was polishing denture, deflasking and wax wash. Regarding the laboratory procedures of porcelain material, casting, trimming casting body, polishing porcelain material and burn out were the most dangerous procedures that they perceived. With regard to materials for use, alcohol, polishing, metal and wire were the most dangerous ones they thought. As for the handling characteristics of each material, small towns showed a higher demand for safety of the handling characteristics of alcohol. In terms of school year and sex, juniors and girls had higher scores in the demand for safety of the handling characteristics of acid. Regarding the handling characteristics of each equipment and instrument, all of small towns, juniors and girls showed the highest demand for safety of the handling characteristics of alcohol lamps. With regard to scores in the demand for safety of other characteristics, all of small towns, juniors and girls had the highest demand for safety of emergency treatment. Concerning the demand for safety education by the completion of safety education, in terms of each material, highest was the demand for safety of acid from the group which completed safety education. In regard to equipments and instruments, when it came to the demand for safety of the handling characteristics of casting machine, the educated group's demand for safety of acid was higher. Regarding other characteristics, the group which was not educated gained higher scores in the demand for safety of emergency treatment. 11. In all areas(materials, machines and others), small towns, girls and juniors showed higher scores in the demand for safety. Based on the above results, it was found that when students conduct the laboratory of dental technology, they would think that many materials, instruments or equipments for use are very dangerous. However, safety education was not fully given to them. Regarding the scores in the damned for safety education, the highest was 4.16 and the lowest was 3.43, which suggests that the scores were generally very high. In this regard, it is necessary to continue delivering a systematic safety education of materials, equipments or instruments used during the laboratory of dental technology. Therefore, through the analysis of each material, instruments or facility used in every laboratory and each process, safety accident types and accident risk factors should be investigated to develop educational materials for this. Moreover, it is required to open safety education as a single course of study or insert safety contents of all materials and machines into the class of dental laboratory instrument or dental materials for the purpose of a systematic and thorough safety education to prevent a safety accident during laboratory.

• 멤브레인
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• 제17권3호
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• pp.233-243
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• 2007

본 연구에서는 충전용 이차전지의 분리막으로 쓰이는 다공성 막을 기존의 분리막 재료보다 뛰어난 물성을 나타내는 PVdF(poly(vinylidene fluoride))를 사용하여 상전이 방법으로 제조하였다. 용매인 DMF(N,N-dimethylformamide)에 PVdF를 단일상으로 녹인 후 깨끗한 유리판에 캐스팅하여 막을 얻었다. 얻어진 분리막에서 가장 높은 공극률은 78.6%로 얻어졌다. UTM(universal testing machine)을 이용하여 측정된 분리막의 인장강도는 PVdF 20 wt%에서 5.16 MPa의 값을 나타내었다. 시차주사현미경(scanning electron microscopy, SEM)을 이용하여 분리막의 단면 관찰을 통해 다공성을 확인하였다.

• 공업화학
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• 제23권3호
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• pp.266-270
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• 2012

무수물인 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA)에 2,2'-bis(trifluoromethyl)benzidine (TFB), 2,2'-bis(3-aminophenyl)hexafluoropropane (BAFP), 2,2'-bis(3-amino-4-methylphenyl)hexafluoropropane (BAMF), bis(3-aminophenyl) sulfone (APS), p-xylyenediamine (p-XDA), 및 m-xylyenediamine (m-XDA) 등 6종류의 각각 다른 아민 단량체를 이용하여 폴리이미드(PI) 필름을 제조하였다. 얻어진 무색 투명한 PI필름은 무수물과 아민을 반응시켜 폴리아믹산(PAA)을 합성한 후, 용액 캐스팅에 의한 열처리 과정을 통해 얻었다. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), thermo-mechanical analysis (TMA)를 이용하여 열적 성질을 측정하였고, universal tensile machine (UTM)을 이용하여 기계적 성질을 조사하였으며, 자외선/가시광선 분광광도계(UV-vis.)와 색차계를 이용하여 광학적 성질을 각각 확인하였다. 제조된 모든 필름들은 무색 투명하여 0.98~2.76 사이의 노란색 지수를 보였으며, 25.73~55.23 $ppm/^{\circ}C$사이의 열 팽창 계수를 나타냈다.

• 한국재료학회지
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• 제30권9호
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• pp.465-473
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• 2020

For surface hardening of a continuous casting mold component, a fundamental metallurgical investigation on dissimilar laser clads (Cu-NiCrBSi) is performed. In particular, variation behavior of microstructures and mechanical properties (hardness and wear resistance) of dissimilar clads during long-term service is clarified by performing high-temperature post-clad heat treatment (temperature range: 500 ~ 1,000 ℃ and isothermal holding time: 20 ~ 500 min). The microstructures of clad metals (as-clads) consist of fine dendrite morphologies and severe microsegregations of the alloying elements (Cr and Si); substrate material (Cu) is clearly confirmed. During the post-clad heat treatment, the microsegregations are totally homogenized, and secondary phases (Cr-based borides and carbides) precipitated during the short-term heat treatment are also almost dissolved, especially at the heat treatment conditions of 950 ℃ for 500 min. Owing to these microstructural homogenization behaviors, an opposite tendency of the surface mechanical properties can be confirmed. In other words, the wear resistance (wear rate) improves from 4.1 × 10^-2 ㎣/Nm (as-clad condition) to 1.4 × 10^-2 ㎣/Nm (heat-treated at 950 ℃ for 500 min), whereas the hardness decreases from 453 HV (as-clad condition) to 142 HV (heat-treated at 950 ℃ for 500 min).

• Safety and Health at Work
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• 제12권1호
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• pp.74-95
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• 2021

Background: A job-exposure matrix (JEM) is an important surrogate indicator to evaluate past exposure levels. Although a Korean asbestos JEM has been constructed previously, this JEM includes only a few industrial and occupational groups. This study aimed to reconstruct the JEM by integrating the latest organized data to improve its utility. Methods: We used recent Korean standard industry and occupation codes and extracted 36 articles from a systematic literature review to initiate the reconstruction of the previous Korean asbestos JEM. The resulting data consisted of 141 combinations of industrial and occupational groups. Data from the Netherlands's JEM were also reviewed and categorized into 70 industrial and 117 occupational groups by matching with the Korean data. We also utilized Germany's data, which consisted of 10 industrial and 14 occupational groups. Results: The reconstructed Korean asbestos JEM had 141 combinations of industries and occupations. The time periods are from the 1980s to the 2000s in 10-year intervals. Most of the data were distributed between the 1990s and the 2000s. Occupations with high exposure to asbestos included knitting and weaving machine operators, automobile mechanics or assemblers, ship mechanics or assemblers, mineral ore and stone products processing mechanics, and metal casting machine operators or mold makers. Conclusions: The reconstructed Korean asbestos JEM has expanded the type and duration of the occupational groups of the previous JEM and can serve as an important reference tool for evaluating asbestos exposure and designing compensation and prevention policies in Korea.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2609-2614
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• 2007

Shell & Tube type Oil Cooler is widely used for hydraulic presses, die casting machines, generation equipments, machine tools and construction heavy machinery. Temperature of oil in the hydraulic system changes viscosity and thickness of oil film. They have a bad effect to performance and lubrication of hydraulic machinery, so it is important to know exactly the heat exchanging efficiency of oil cooler for controlling oil temperature. But most Korean manufacturers do not have test equipment for oil cooler, so they cannot carry out the efficiency test of oil cooler and it is impossible to verify its performance. This paper includes information of construction of necessary utilities for oil cooler test and design and manufacture of test equipment. One can select the optimum product by obtaining performance data through tests of various kinds of oil coolers. And also the paper developed a program which can be easily used for design of 2D and 3D drawings of oil cooler.

• 대한치과보철학회지
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• 제34권1호
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• pp.125-142
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• 1996

Bond strength of four different cements to dental casting alloys which were treated with #600 emery, tin-plating, and $50{\mu}m$ sandblasting were evaluated. The alloy specimens were Type III Gold alloy(Degulor C), Palladium-Silver alloy(Pors on 4), Nickel-Chromium(Rexillium III) alloy, which were embedded in acrylic resin disc. The specimens were treated with #600 emery and tin plating, #600 emery and sandblasting, then bonded using Fuji I, Ketac Cem(Glass ionomer cements), Poly F, Livcarbo(Polycarboxylate cements). The specimens were immersed in water for 24 hours and shear bond strengths were evaluated by Instron Machine. Tin plated, sandblasted, and debonded alloy surfaces were observed using scanning electron microscope. On the basis of this study, the following conclusions could be drawn. 1. In the tin plated alloy group, increase in bond strength of glass ionomer cements was statistically insignificant. 2. In the tin plated alloy group, increase in bond strength of polycarboxylate cements was statistically significant, except nickel-chromium alloy. 3. Sandblasted alloy group showed higher bond strength than that of tin-plated alloy group.

• 조명전기설비학회논문지
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• 제26권8호
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• pp.79-87
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• 2012

Currently, The method to produce a brewing body for dentistry supplementation water produces a brewing body by fabrication, burying and it is heat wish in city gas and oxygen. It uses an original judgment found airplane the brewing body uses a spring of the back wait that melting temperature dissolved various alloys in by a blow pipe, and to generate centrifugal force and produces it. In addition, because it uses preheating to dissolve an alloy in general, it is hard to regulate the appropriate melting temperature of the alloy and brewing time and generates a brewing defect hereby same as gas industry and pinhole and shows the defect of the supplementation thing due to the super-heating. In this paper, We developed the high induction heating system which it could set brewing time,temperature and had durability and security,by the kind of the alloy to produce a high quality prosthetic thing brewing body.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2010년도 추계학술발표논문집 2부
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• pp.824-827
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• 2010

본 논문은 전동형 모터의 Rotor의 자동 성형을 위한 자동화된 주조기 개발에 대한 결과이다. 개발된 자동화된 Rotor 전용 주조기는 수평형에 비해 금형의 크기가 약 1/2정도 이므로 금형 체결력이 반감되고, 기계 구조는 매우 작아진다. 그리고 Al용탕이 사출되는 과정에서 Spool -> Runner -> Gate -> Cavity(제품)에 이르기까지의 Runner를 최소화하여 재용융을 위한 에너지의 비용 절감을 할 수가 있다. 금형 구조가 간단하므로 금형비가 저렴하여 다품종 소량생산에 매우 유리하다. 개발제품은 수직형 구조로 알루미늄 용탕의 윗면의 공기가 금형의 유로 상측에 위치하므로 공기(gas)가 먼저 배출되어 사출(주조)후 Rotor 성형부에 남아 있는 기포가 최소화된다. 그러므로 충진도가 높아진다. Rotor 코아(규소강)가 크더라도 수직형은 금형내에 삽입(Inset)하기가 쉽고 또한, 제품의 착탈 부위와 사출부위가 다르기 때문에 작업성, 안전성이 우수하고 생산성이 매우 높다. 수직형은 충진 밀도가 매우 높고 밀도가 균일하기 때문 Rotor의 회전 소음, 진동에 대한 품질이 매우 우수하다. 따라서 고효율, 고품질의 전동모터 Rotor 제품 생산에 매우 효과적인 장비라 할 수 있다.