• Title/Summary/Keyword: Casting Structure

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Optimal Double Heat Treatment Process to Improve the Mechanical Properties of Lightweight AlSiCu Alloy (자동차 경량소재 AlSiCu 합금의 기계적 특성을 개선하기 위한 최적의 이중 열처리공정)

  • Park, Sang-Gyu;Kim, Chung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.102-108
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    • 2018
  • The objective of this study is to develop the mechanical properties of an AlSiCu aluminum alloy using the two-step solution heat treatment. The microstructure of the gravity casting specimen represents a typical dendrite structure with a secondary dendrite arm spacing (SDAS) of 40 um. In addition to the Al matrix, a large amount of coarsen eutectic Si phase, $Al_2Cu$ intermetallic phase, and Fe-rich phases is generated. The eutectic Si phases are fragmented and globularized with the solution heat treatment. The $Al_2Cu$ intermetallic phase is also resolutionized into the Al matrix. The $2^{nd}$ solution temperature at $525^{\circ}C$ may be an optimal condition to enhance the mechanical properties of the AlSiCu aluminum alloy.

산화아연 나노막대/PDMS 제작기술과 광학적 특성 연구

  • Go, Yeong-Hwan;Lee, Su-Hyeon;Yu, Jae-Su
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.474-474
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    • 2013
  • PDMS는 미세패턴을 위해 소프트 리소그래피 널리 활용되어질 뿐만 아니라, 재질이 투명하고 탄성과 강한 내구성을 갖고 있어 유연한 광학 및 전자소자에 이용될 수 있다. 최근에는, 이러한 PDMS를 서브파장구조(subwavelength grating structure)를 형성하거나 텍스쳐(texture)표면구조를 이용한 효과적인 반사방지막(antireflection coating)기판을 제작하여 태양전지 및 디스플레이 소자의 성능을 발전시키는 연구가 활발히 진행되고 있다. 한편, 수열합성법(hydrothermal method)이나 전기화학증착법(electrodeposition method)으로 비교적 간단한 공정을 통해서 다양한 기판위에 산화아연(ZnO) 나노막대(nanorod)를 수직정렬로 성장시킬 수 있는데, 이러한 구조는 반사방지특성의 유효 굴절률 분포(effective refractive index profile)를 갖고 있기 때문에 LED나 태양전지에 성능을 개선할 수 있다. 이에 본 연구에서는 수열합성법을 통해 성장된 수직 정렬된 산화아연 나노막대를 이용한 PDMS 표면의 미세패턴 형성하여 광학적 특성을 분석하였다. 실험을 위해, 스퍼터링을 통해서 산화아연 시드층을 형성한 후, 질산아연헥사수화물과 헥사메틸렌테트라민을 수용액에 담가두어 산화아연 나노막대를 성장시켰으며, PDMS의 베이스와 경화제의 질량비를 10:1으로 용액을 준비하여 수직 정렬된 산화아연 나노막대 표면을 casting method으로 코팅하여 열경화 처리하였다. 제작된 샘플의 형태, 구조 광특성을 관찰하기 위해서 전계방출형전자현미경, X선 회절 분석기, 분광 광도계를 이용하였다.

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Synthesis and Characterization of Reduced Graphene Oxide/Gelatin Composite Films (환원된 산화그래핀/젤라틴 복합필름의 합성과 분석)

  • Chen, Guangxin;Qiao, Congde;Xu, Jing;Yao, Jinshui
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.484-490
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    • 2014
  • Reduced graphene oxide (RGO) was fabricated using gelatin as a reductant, and it could be stably dispersed in gelatin solution without aggregation. A series of RGO/gelatin composite films with various RGO contents were prepared by a solution-casting method. The structure and thermal properties of the RGO/gelatin composite films were characterized by UV-vis spectroscopy, Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), differential scanning calorimeter (DSC) and thermal gravimetric analysis (TGA). The addition of RGO enhances the degree of crosslinking of gelatin films and decreases the swelling ability of the gelatin films in water, indicating that RGO/gelatin composite films have a better wet stability than gelatin films. The glass transition temperature ($T_g$) of gelatin films is also increased with the incorporation of RGO. The presence of RGO slightly increases the degradation temperature of gelatin films due to the very low content of RGO in the composite films. Since gelatin is a natural and nontoxic biomacromolecule, the RGO/gelatin composite films are expected to have potential applications in the biomedical field.

Dehydration Behavior of Water-butanol Solutions through Asymmetric Sulfonated Po.ysulfone Membrane (술폰화된 polysulfone 비대칭막의 제조와 이를 이용한 물-부탄올 수용액의 탈수거동)

  • 변인섭;백귀찬;차시환;권창오;서종원;김용욱
    • Membrane Journal
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    • v.9 no.3
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    • pp.170-177
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    • 1999
  • Asymmetric membranes for pervaporation were prepared with poly sulfone and sulfonated poly sulfone in order to separate water from 90% by weight butanol solution. Chlorosulfonic acid was reacted with trimethylchlorosilane for using as a sulfonating agent. The prepared polymers were characterized with FT-IR and $^1H$-NMR. The thermal properties of the polymers were examined with DSC and TGA. Back titration method was used for the evaluation of the degree of sulfonation or the ion ex¬change capacity. N-methyl-2-pyrrolidone (NMP) and diethyleneglycol dimethyl ether (DGDE) cosolvent were used for the preparation of asymmetric membranes. The cross section and skin layer of the mem¬branes were examined with scanning electron michroscopy to investigate membrane structure formed with cosolvent composition in the casting solution. In this article, the selectivity of the dense films were not different from each other so much. However, the permeation rates were significantly increased as much as 80 times compared to that of dense film.

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Morphology and Properties of Polyacrylonitrile/Single Wall Carbon Nanotube Composite Films

  • Kim, Seong Hoon;Min, Byung Ghyl;Lee, Sang Cheol;Park, Sung Bum;Lee, Tae Dong;Park, Min;Kumar, Satish
    • Fibers and Polymers
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    • v.5 no.3
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    • pp.198-203
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    • 2004
  • Composite films were prepared by casting the solution of polyacrylonitrile (PAN) and single wall nanotube (SWNT) in DMF subsequent to sonication. The SWNTs in the films are well dispersed as ropes with 20-30 nm thickness. Moreover, AFM surface image of the composite film displays an interwoven fibrous structure of nanotubes which may give rise to conductive passways and lead to high conductivity. The polarized Raman spectroscopy is an ideal characterization technique for identification and the orientation study of SWNT. The well-defined G-peak intensity at 1580 $cm^{-1}$shows a dependency on the draw ratio under cross-Nicol. The degree of nanotube orientation in the drawn film was measurable from the sine curve obtained by rotating the drawn film on the plane of cross-Nicol of polarized Raman microscope. The threshold loading of SWNT for electrical conductivity in PAN is found to be lower than 1 wt% in the composite film. The electrical conductivity of the SWNT/PAN composite film decreased with increasing of draw ratio due to the collapse of the interwoven fibrous network of the nanotubes with uniaxial orientation.

Freeze Casting of Aqueous Alumina/Silicon Carbide Slurries and Fabrication of Layered Composites: (I) Dispersion and Rheology of Slurries (수성 알루미나/탄화규소 슬러리의 동결주조와 층상복합체의 제조: (I) 슬러리의 분산과 유동성)

  • Yang, Tae-Young;Cho, Yong-Ki;Kim, Young-Woo;Yoon, Seog-Young;Park, Hong-Chae
    • Journal of the Korean Ceramic Society
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    • v.45 no.2
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    • pp.99-104
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    • 2008
  • Zeta potential, sedimentation bulk density and rheology in the dispersion system have been studied in terms of solid loading (40-55 vol%), and types of additives. Ammonium polymethacrylate, glycerol, ethoxylated acetylenic diol, and polyvinyl alcohol have been used as the dispersant, cryo-protectant, surfactant, and binder, respectively. Sedimentation density greatly increased upon adding dispersant; the effect was more pronounced with ionic alumina suspension compared with covalent silicon carbide. With further addition of cryo-protectant and surfactant to dispersant, the sedimentation density increased somewhat. The suspension viscosity generally behaviored in an opposite manner to the sedimentation density, i.e., high sedimentation gave low high-shear viscosity, indicative of low order structure formation in the suspended particles. Shear rate rheology in shear rate of $2-300\;sec^{-1}$ showed a shear thinning and its onset began at similar shear rate (${\sim}100\;sce^{-1}$), regardless of solid loading.

Effect of Ceramic-Electrode Interface on the Electrical Properties of Multilayer Ceramic Actuators (적층형 세라믹 액츄에이터의 세라믹-전극간 계면이 전기적 특성에 미치는 영향에 대한 연구)

  • 하문수;정순종;송재성;이재신
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.10
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    • pp.896-901
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    • 2002
  • The polarization and strain behavior of multilayer ceramic actuators fabricated by tape casting using a PNN-PZT ceramics were investigated in association with electrode size and internal layer number. Spontaneous polarization and strain decreased with increasing electrode size. In addition, the increase of internal layer number brought reduced spontaneous polarization and increased the field-induced strain. Because the actuators structure is designed to stack ceramic layer and electrode layer alternatively, the ceramic-electrode interfaces may act as a resistance to motion of domain wall. To analyze the effect of ceramic-electrode interface, the diffraction intensity ratio of (002) to (200) planes was calculated from X-ray diffraction patterns of samples subjected to a voltage of 200 V. The diffraction intensity ratio of (002) to (200) planes was decreased with increasing electrode size and internal layer number. The diffraction intensity ratio and straining behavior analyses indicate that the Polarization and strain were affected by the amount of 90°domain decreasing with increasing electrode size and internal layer number. Consequently, the change of polarization and displacement with respect to electrode size and layer number is likely to be caused by readiness of the domain wall movement around the interface.

A Study on the Wear Characteristics of Austempered Ductile Iron (오스템퍼링한 구상흑연주철의 마모특성에 미치는 기지조직의 영향에 관한 연구)

  • Kim, Yun-Bog;Kim, Chang-Gyu;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.10 no.3
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    • pp.235-246
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    • 1990
  • This study has been carried out to investigate into the rolling wear characteristics of austempered ductile iron under unlubricated dry rolling condition by Amsler type test with 9.09% sliding ratio. Wear amount is increased with increasing of ferrite and retained austenite and it has been found that the amount of rolling wear is decreased when the hardness of matrix are higher. The rolling life up to generation of abnormal condition is conspicusly increased and amount of rolling wear is increased asrolling revolutionis increased and wear of austempered ductile ironunder dry rolling condition. Matrix has been obtained to upper bainite, low bainite at heat treatment, obtained to bull`s eye structure at as cast. It has been found that the amount of rolling wear is decreased when the tensile strength of the casting are increased and then the rolling life up to generation of abnormal wear in conspicuously increased and amount of wear was intend to graphite content.

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The Influence of Shield Gas Ratio on the Toughness of A15083-0 GMAW Weld Zone (A15083-O GMAW 용접시 불활성가스 혼합비가 용접부의 인성에 미치는 영향에 관한 연구)

  • 이동길;김건호
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.113-199
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    • 2002
  • In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and -196$^{\circ}C$ ) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -85$^{\circ}C$, and the maximum load and maximum displacement were shown the highest and the lowest at -196$^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to -85$^{\circ}C$ but the energy was decreased so mush at -196$^{\circ}C$

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Simplified computational methodology for analysis and studies on behaviour of incrementally launched continuous bridges

  • Sasmal, Saptarshi;Ramanjaneyulu, K.;Srinivas, V.;Gopalakrishnan, S.
    • Structural Engineering and Mechanics
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    • v.17 no.2
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    • pp.245-266
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    • 2004
  • Incremental launching method is one of the highly competitive techniques for construction of concrete bridges. It avoids costly and time consuming form work and centralizes all construction activities in a small casting yard, thus saving in cost and time against conventional bridge construction. From the quality point of view, it eliminates the uncertainty of monolithic behaviour by allowing high repetitiveness and industrial environment. But, from analysis and design point of view, the most characteristic aspect of incrementally launched bridges is that, it has to absorb the stresses associated with the temporary supports that are gradually taken on by the deck during its launch. So, it is necessary to analyse the structure for each step of launching which is a tedious and time consuming process. Effect of support settlements or temperature variation makes the problem more complex. By using transfer matrix method, this problem can be handled efficiently with minimal computational effort. This paper gives insight into method of analysis, formulation for optimization of the structural system, effect of support settlement and temperature gradient, during construction, on the stress state of incrementally launched bridges.